AN AUTOMATIC MATTRESS CLEANER

Abstract

The present invention relates to an automatic mattress cleaner designed to enhance mattress hygiene by effectively removing deep-seated allergens, bacteria, and dust mites. This innovative device combines three key functionalities enzymatic cleaning, powerful vacuum suction, and UV light sanitization. The enzymatic solution safely breaks down contaminants, while a high-performance suction system removes debris, ensuring a thorough clean. The integrated UV sterilization unit eliminates remaining microorganisms, promoting a healthier sleep environment. The cleaner features a telescopic tubing system that adapts to various mattress sizes, user-friendly controls for programmable cleaning cycles, and safety mechanisms, including automatic shut-off sensors. Additionally, the design prioritizes sustainability by reducing reliance on harsh chemicals and disposable products. Overall, this automatic mattress cleaner represents a significant advancement in home maintenance, providing a comprehensive solution for maintaining optimal mattress hygiene and contributing to improved sleep quality.

Specification

Description:TECHNICAL FIELD OF INVENTION

The present invention is related to the field of mechanical engineering. More specifically, it relates to an automatic mattress cleaner.

BACKGROUND OF THE INVENTION

The background information herein below relates to the present disclosure but is not necessarily prior art.

This inventing takes deep-seated allergies and bacteria in mattress with a novelty, automatic cleaning devices. It surpasses traditional methods by combining three functions: Enzymatic cleanings, powerfully vacuuming, and UV lights sanitizations. The enzymatic solutions break down allergen and bacteria, the vacuums removing dust, debris and the light UV eliminates remain micro-organism. These comprehensive approaches reduce manually efforts and promoting a healthiest sleep environment by created a more cleaning mattress surface.

Prioritize users safely and convenient, the enzymatic solutions are gentler alternatives to hardening chemicals, and UV lights disinfections eliminates irritation residues. Additionally, the devices offer automatic operations, programmable cleaning cycles, user friendly control, and automatic shutting off for a convenient experience. Sustainability is also addressed by minimize relies on hardening chemicals and disposables cleaning products.

Developing involved CAD model for designs, Finite Element Analysis (FEA) to assessing functionalities, and material selections for durability and ease of manufacturing. Electronics and robotic aspects include controls systems designs, sensors integrations, and motor (4) selections. This multi-functioning robotic appliance signify a significantly advancements in automatic mattress cleaning, offers superior hygiene while prioritizing user's conveniences, safeties, and sustainability.

EP3662802A1 related to a cleaner for a bed includes a cleaning body provided to be movable forward or backward with respect to a surface of a mattress of the bed to suck foreign matter from the mattress, and thus the mattress may be easily cleaned.

EP2263498A2 provided is a heating and sterilizing apparatus. The heating and sterilizing apparatus for a bed mattress having a surface sheet constituting a top surface, a built- in elastic member for elastically supporting the surface sheet and walls forming a front surface, a rear surface, and both side surfaces includes a mattress body providing an inner space, the mattress body having an installation hole, in which a portion of either side surface thereof is cut, a partition disposed inside the mattress body to partition the inner space defined inside the mattress body, a case disposed on the installation hole defined in the mattress body and a heating and sterilizing part disposed in the case to heat and sterilize the inner space of the mattress body partitioned by the partition and calculate air within the inner space of the mattress body.

US4373228A relates to a vacuum cleaning appliance. The appliance of the invention includes a cyclone unit which is operable to extract dust and other dirt from the air flow there through and to deposit the extracted dust and other dirt in a chamber outside the cyclone and separate from the air flow through the casing of the appliance. The extracted dirt is removed from the appliance by separation of the cyclone unit from the casing. The appliance is convertible to act both as an upright type cleaner or a cylinder type cleaner.

US6732854B2 described a bristle cleaner station for a conveyor zed sheet material cutting machine includes a plurality of air jets that direct pressurized air between downwardly extending bristles of a bristle bed to dislodge debris; and a vacuum chamber adjacent to the bristles to draw away the dislodged debris. The preferred embodiment uses air needles that extend into downward extending bristles to riffle or bend the bristles, making an enlarged space between them. The air needles direct pressurized air into the enlarged space to dislodge debris, and an upwardly open vacuum channel adjacent to the air needles and bristles collects the dislodged debris. A method to clean bristle beds is also disclosed whereby pressurized air is directed between the bristles and vacuum draws away dislodged debris.

US20150376831A1 relates to a mattress infested with bed bugs and/or dust mites may be cleaned and sanitized through a series of steps beginning with UV irradiation of the mattress. Next, the mattresses are subject to dry steam of a temperature of approximately 356° F. Odors are then removed from the mattress by immersing the mattress in ozone. The mattress is then vacuumed to remove debris and waste. Next the mattress is heated with infrared heaters which produce a temperature of up to 265° F. Finally, the mattress is again vacuumed to remove any remaining debris. The system is mounted on an enclosed trailer so that the system may be transported to a home, hospital, hotel or dormitory to clean and sanitize the mattresses. The system may also be contained within a building for a more permanent location.

OBJECTIVE OF THE INVENTION

The primary objective of the present invention is to provide an automatic mattress cleaner.

Yet another objective of the invention is to create an automated mattress cleaning mechanism that effectively removes dust mites, allergens, stains, and odors.

Yet another objective of the invention is to design an auto-mattress cleaner that is intuitive and easy to use for a wide range of users.

Yet another objective of the invention is to ensure the cleaner is free from harmful substances, energy-efficient, and eco-friendly.
Yet another objective of the invention is to maximize automation and portability, making the cleaning process as simple and hands-free as possible for the user.

SUMMARY OF THE INVENTION

Accordingly the following invention provides an automatic mattress cleaner designed to address deep-seated allergens and bacteria. The device integrates three primary functions: enzymatic cleaning, powerful vacuum suction, and UV light sanitization. The enzymatic solution breaks down allergens and bacteria safely, the vacuum unit removes dislodged debris, and the UV light eliminates remaining microorganisms, ensuring a thorough clean.

Key features include programmable cleaning cycles, user-friendly controls, and an automatic shut-off mechanism, enhancing convenience and safety. Sensors detect mattress presence and monitor the cleaning process, while the device's eco-friendly design minimizes reliance on harsh chemicals. The development process incorporates CAD modeling, Finite Element Analysis (FEA), and careful material selection for durability and manufacturability. This innovative appliance offers superior mattress hygiene, prioritizing user safety, convenience, and sustainability, thus promoting a healthier sleep environment.

BRIEF DESCRIPTION OF DRAWING:

Figure 1 of Sheet 1 illustrates the front view of the automatic mattress cleaner.

Figure 2 of Sheet 1 illustrates the top view of the automatic mattress cleaner.

Figure 3 of Sheet 2 illustrates the left side view of the automatic mattress cleaner.

Figure 4 of Sheet 2 illustrates the right-side view of the automatic mattress cleaner.

Figure 5 of Sheet 3 illustrates the isometric view of the automatic mattress cleaner.

DETAILED DESCRIPTION OF THE INVENTION

As used in the description herein and throughout the claims that follow, the meaning of "a," "an," and "the" includes plural reference unless the context
clearly dictates otherwise. Also, as used in the description herein, the meaning of "in" includes "in" and "on" unless the context clearly dictates otherwise.

The present invention is related to an automatic mattress cleaner designed to address deep-seated allergens and bacteria. This invention tackles deep-seated allergens and bacteria in mattresses with an innovative automatic cleaning device! It surpasses traditional methods by combining three functions: enzymatic cleaning, power vacuums, and UV light sanitization.

The enzymatic solution breaks down allergens and bacteria, the vacuum gets rid of debris, and the UV light eliminates remaining microorganisms. This complete approach reduces manual effort and promotes a healthier sleep environment by creating a cleaner mattress surface. Providing user safety and convenience, the enzymatic solution is a gentler alternative to harsh chemicals, and UV light disinfection eliminates irritating residues.

Additionally, the device offers automatic operation, programmable cleaning cycles, user-friendly controls, and automatic shut-off for a convenient experience. Sustainability is also addressed by minimizing reliance on harsh chemicals and disposable cleaning products. Development involves a CAD model for design, finite element analysis (FEA) to assess functionality, and material selection for durability and ease of manufacturing. Electronic and robotic aspects include control system design, sensor integration, and motor selection. This multifunctional robotic appliance signifies a significant advancement in automatic mattress cleaning and offers superior hygiene while prioritizing user convenience, safety, and sustainability.

The system comprises a sturdy base designed to support the entire structure, with a frame constructed from durable materials like steel or aluminum for enhanced stability and durability. A telescopic tubing system accommodates mattresses of various sizes, utilizing high-quality adjustable rods that can extend or retract according to mattress dimensions.

These rods include locking mechanisms to secure them in place during operation. A powerful suction cup, typically with a power input of 1200W, is installed on the telescopic tubing for effective cleaning, featuring a length of approximately one foot for optimal coverage and an inlet suction diameter of 0.5 inches. This setup integrates a vacuum system equipped with a strong motor to generate sufficient suction power for deep cleaning.

Additionally, a UV ray sterilization unit is incorporated to eliminate bacteria, viruses, and allergens from the mattress surface, with strategically placed UV lamps covering the entire mattress area during the cleaning process. Safety features, such as automatic shut-off sensors, are implemented to prevent UV exposure to humans.

A chemical enzyme spraying nozzle is included, along with a container for a water and chemical enzyme mixture, which will be used to apply the cleaning solution. This nozzle provides a fine mist for even distribution, supported by a reservoir and pump system for controlled spraying.

The user-friendly control panel features buttons or a touchscreen interface, allowing adjustments to telescopic tubing length, activation or deactivation of the suction cup, control of UV sterilization, and management of chemical enzyme spraying. A reliable power supply system is chosen, taking into account the electrical requirements of the vacuum motor, UV lamps, and chemical spraying pump, with safety features such as circuit breakers and surge protectors implemented.

The automatic mattress cleaner operates through the coordinated functioning of its main components: telescopic tubing, suction cup, nozzle enzyme spraying system, and UV ray light. This cleaning process effectively removes dirt, bacteria, dust mites, bed bugs, and other contaminants from the top, bottom, and sides of the mattress.

The telescopic tubing extends up to 6 feet and adjusts according to the mattress size, ensuring comprehensive coverage during cleaning. The suction and vacuuming unit features a suction cup with a length of 1 foot and a suction inlet of 0.5 inches. Vacuuming is powered by a 500-watt DC motor operating at 1200 volts, generating a pressure of 16,000 kPa. The suction cup moves systematically across the mattress surface, creating a vacuum that efficiently removes dust, dirt, and other debris, covering both the top and bottom surfaces.

The nozzle enzyme spraying system dispenses a mixture of water and chemical enzymes specifically designed to break down and eliminate contaminants such as bacteria, dust mites, and bed bugs. This spraying system ensures even distribution of the cleaning solution across the entire mattress surface.

For sterilization, a 15-watt UV ray light is employed, which has germicidal properties effective at killing bacteria and other microorganisms on the mattress surface. The UV light is directed across the mattress to provide thorough sterilization of both the top and bottom surfaces.

To clean the sides of the mattress, suction cups are located on both sides of the cleaner. Two wheels, each driven by a DC motor with a speed of 150 rpm, are fixed on the right and left sides of the cleaner. These wheels, with a diameter of 4.5 inches, enable the cleaner to move along the mattress edges. The side cleaner operates at a velocity of 4 km/h, ensuring effective cleaning of the mattress edges. The entire cleaning process is coordinated and controlled through a user-friendly control panel. This panel allows users to adjust the telescopic tubing, activate/deactivate the suction cup, control UV sterilization, and manage the chemical enzyme spraying.

Safety features, such as emergency stop buttons, ensure user protection during the operation. Overall, the automatic mattress cleaner's working principle involves a systematic and comprehensive approach to cleaning, vacuuming, sterilizing, and enzyme treatment for all surfaces of the mattress, providing a thorough and efficient cleaning solution.

The automatic mattress cleaner is a cutting-edge solution designed for comprehensive mattress hygiene. Its telescopic tubing, with a range of up to 6 feet, ensures adaptability to various mattress sizes, providing a versatile cleaning experience. The inclusion of a 1-foot suction cup, powered by a 500-watt DC motor generating 16000 kpa pressure, ensures powerful and effective vacuuming, removing dirt and contaminants from both mattress surfaces.

The nozzle enzyme spraying system complements this by dispensing a water and chemical enzyme solution, offering a thorough cleaning process that addresses not only surface debris but also embedded contaminants. Moreover, the 15-watt UV ray light integrated into the cleaner enhances its functionality, providing a sterilization process that eliminates bacteria and microorganisms, ensuring a sanitized mattress.

The side cleaning mechanism, featuring suction cups and wheels driven by a 150 rpm DC motor, facilitates cleaning along the mattress edges. This multifaceted approach guarantees a complete cleaning solution, making the automatic mattress cleaner an efficient and user-friendly tool for maintaining mattress hygiene.

In conclusion, its integrated features result in a comprehensive and hygienic cleaning experience, ensuring the removal of dirt, allergens, and pathogens from various mattress surfaces. The automatic mattress cleaner emerges as a revolutionary solution, seamlessly blending adaptability, powerful cleaning mechanisms, and cutting-edge technologies. Its commitment to comprehensive hygiene, from top to bottom and even the sides, ensures not just cleanliness but a healthier sleep environment. As a user-friendly and versatile tool, this innovation sets new standards in home maintenance, showcasing the continuous evolution of technology for effective and accessible solutions.

The frame should be made of durable materials like steel or aluminum to provide stability and durability. Integrate a telescopic tubing system to accommodate mattresses of various sizes using high-quality, adjustable telescopic rods that can extend or retract based on the mattress dimensions. Include locking mechanisms to secure the telescopic tubing in place during operation.

Install a powerful suction cup, typically with a power input of 1200W, on the telescopic tubing for effective cleaning. Ensure the suction cup has a length of approximately 1 foot for optimal coverage and an inlet of 0.5 inches. Integrate a vacuum system with a strong motor to generate sufficient suction power for deep cleaning. Incorporate a UV ray sterilization unit to kill bacteria, viruses, and allergens on the mattress surface. Place the UV lamps strategically to cover the entire mattress area during the cleaning process.

Implement safety features, such as automatic shut-off sensors, to prevent UV exposure to humans. Include a spraying nozzle and container for a water and chemical enzymes mixture for the application of a chemical enzyme solution. Use a nozzle that provides a fine mist for even distribution of the cleaning solution. Integrate a reservoir for the chemical solution with a pump system for controlled spraying. Design a user-friendly control panel with buttons or a touchscreen interface.

Include options for adjusting telescopic tubing length, activating/deactivating the suction cup, controlling UV sterilization, and managing the chemical enzyme spraying. Choose a reliable power supply system, considering the electrical requirements of the vacuum motor, UV lamps, and chemical spraying pump. Implement safety features such as circuit breakers and surge protectors. This construction details outline provides a broad overview, and the actual design may need to be tailored to specific engineering requirements and standards. Always consult with professionals in the fields of mechanical engineering, electrical engineering, and product safety to ensure the system's safety and effectiveness.

The working principle of the automatic mattress cleaner involves the coordinated operation of its main components: telescopic tubing, suction cup, nozzle enzyme spraying system, and UV ray light. The cleaning process is designed to effectively remove dirt, bacteria, dust mites, bed bugs, and other contaminants from the top, bottom, and sides of the mattress.

The telescopic tubing, extendable up to 6 feet, is adjusted according to the size of the mattress, ensuring that the entire mattress surface is covered during the cleaning process. The machine features a suction cup with a length of 1 foot and a suction inlet of 0.5 inches. Vacuuming is powered by a 500-watt DC motor operating at 1200 volts, generating 16000 kpa pressure.

The suction cup is moved systematically across the mattress surface, creating a vacuum that effectively removes dust, dirt, and other debris, covering both the top and bottom surfaces of the mattress. The nozzle enzyme spraying system dispenses a mixture of water and chemical enzymes onto the mattress, designed to break down and eliminate contaminants such as bacteria, dust mites, and bed bugs. The spraying system covers the entire mattress surface, ensuring even distribution of the cleaning solution.

A 15-watt UV ray light is employed for the sterilization process. UV rays have germicidal properties, effectively killing bacteria and other microorganisms on the mattress surface. The UV light is directed across the mattress, providing thorough sterilization of both the top and bottom surfaces.

For cleaning the sides of the mattress, suction cups are provided on both sides of the cleaner. Two wheels, each driven by a DC motor with a speed of 150 rpm, are fixed on the right and left sides of the cleaner. These wheels, with a diameter of 4.5 inches, enable the cleaner to move along the sides of the mattress. The side cleaner operates at a velocity of 4 kmph, ensuring effective cleaning of the mattress edges.

The entire cleaning process is coordinated and controlled through a user-friendly control panel. This panel allows adjustment of the telescopic tubing, activation and deactivation of the suction cup, control of UV sterilization, and management of the chemical enzyme spraying.

Safety features, such as emergency stop buttons, ensure user protection during the operation. The automatic mattress cleaner's working principle involves a systematic and comprehensive approach to cleaning, vacuuming, sterilizing, and enzyme treatment for all surfaces of the mattress, providing a thorough and efficient cleaning solution.

The automatic mattress cleaner is a cutting-edge solution designed for comprehensive mattress hygiene. Its telescopic tubing, with a range of up to 6 feet, ensures adaptability to various mattress sizes, providing a versatile cleaning experience. The inclusion of a 1-foot suction cup, powered by a 500-watt DC motor generating 16000 kpa pressure, ensures powerful and effective vacuuming, removing dirt and contaminants from both mattress surfaces.

The nozzle enzyme spraying system complements this by dispensing a water and chemical enzyme solution, offering a thorough cleaning process that addresses not only surface debris but also embedded contaminants. Moreover, the 15-watt UV ray light integrated into the cleaner enhances its functionality, providing a sterilization process that eliminates bacteria and microorganisms, ensuring a sanitized mattress.

The side cleaning mechanism, featuring suction cups and wheels driven by a 150 rpm DC motor facilitates cleaning along the mattress edges. This multifaceted approach guarantees a complete cleaning solution, making the automatic mattress cleaner an efficient and user-friendly tool for maintaining mattress hygiene. In conclusion, its integrated features result in a comprehensive and hygienic cleaning experience, ensuring the removal of dirt, allergens, and pathogens from various mattress surfaces. The automatic mattress cleaner emerges as a revolutionary solution, seamlessly blending adaptability, powerful cleaning mechanisms, and cutting-edge technologies.

Its commitment to comprehensive hygiene, from top to bottom and even the sides, ensures not just cleanliness but a healthier sleep environment. As a user-friendly and versatile tool, this innovation sets new standards in home maintenance, showcasing the continuous evolution of technology for effective and accessible solutions.

This creation presents an automated multi-purpose mattress cleaner addressing deeply-seated allergens and bacteria. It exceeds traditional methods by combining enzymatic cleaning, powerful vacuum sucking, and UV light sanitization. The enzyme solution safely breaks down allergens and bacteria, the vacuum removes dislodged debris, and UV light eliminates remaining microorganisms.

The automatic mattress cleaner features a base structure constructed from durable materials such as steel and aluminum, providing stability and support to the entire device. A telescopic tubing system is integrated with high-quality adjustable rods that can extend up to 6 feet, allowing adaptability to various mattress sizes.

These rods include locking mechanisms to secure the desired length during operation. A suction cup assembly is connected to the telescopic tubing, featuring a length of approximately 1 foot and an inlet suction diameter of 0.5 inches. This assembly is powered by a 500-watt DC motor, generating a vacuum pressure of 16,000 kPa for effective cleaning of mattress surfaces.

A nozzle spraying system is configured to dispense a fine mist of a water and chemical enzyme mixture, connected to a reservoir and pump system to ensure even distribution of the cleaning solution across the entire mattress surface. The device includes a UV light sterilization unit with strategically placed UV lamps designed to eliminate bacteria, viruses, and allergens from the mattress surface.

Safety features are integrated to prevent UV exposure to users. A control panel features a user-friendly interface that allows for adjustment of the telescopic tubing length, activation and deactivation of the suction cup, control of UV sterilization, and management of the chemical enzyme spraying.

The telescopic tubing connects to the suction cup assembly, enabling systematic movement across the mattress surfaces to create a vacuum that effectively removes dust, dirt, and debris from both the top and bottom surfaces. The nozzle spraying system operates in conjunction with the suction cup, applying the enzyme solution onto the mattress surface just before vacuuming to ensure that allergens and bacteria are effectively broken down and removed.

The UV light sterilization unit operates concurrently with the suction cup assembly, providing simultaneous disinfection of the mattress surface during the cleaning process for comprehensive sanitization. Additionally, the device is equipped with emergency stop buttons and automatic shut-off sensors to ensure user safety by ceasing operation in the event of any malfunction or unauthorized access to the UV light.

Additionally, the enzyme solution prioritizes user safety, and automatic operation ensures a convenient cleaning experience. This device also supports sustainability by minimizing reliance on harsh chemicals and disposable products. In general, this creation offers a superior solution for maintaining optimal mattress cleanliness with a focus on user convenience, safety, and sustainability. The automatic multi-functioning mattress cleaner imagine a cleaner, healthier sleep environment achieved effortlessly.

This automatic mattress cleaning device revolutionizes mattress hygiene with a multifaceted approach. No need to flip, beat, or use harsh chemicals. This innovative appliance tackles deep-seated allergens and bacteria using three powerful functionalities Enzymatic Cleaning, which uses a specially formulated solution to break down allergens and bacteria, offering a safe and gentle alternative to harsh chemicals; Powerful Vacuum Suction, which thoroughly removes dislodged debris and treated contaminants, ensuring complete cleanliness; and UV Light Sanitization, which eliminates deep-dwelling microorganisms with UV light disinfectant, leaving the mattress truly sanitized.

This comprehensive approach minimizes human effort and promotes a healthier sleep environment by effectively removing allergens, bacteria, and dust mites, creating cleaner and more hygienic sleep surfaces, potentially improving sleep quality and alleviating allergy or asthma symptoms.

Safety and convenience are paramount. The enzymatic solution eliminates the need for potentially irritating chemical residues. Additionally, automatic operation, programmable cleaning cycles, user-friendly controls, and automatic shut-off features ensure a hassle-free cleaning experience.

This device even promotes sustainability by minimizing reliance on harsh chemicals and disposable cleaning products. The automatic multifunctional mattress cleaner offers a superior solution for maintaining optimal mattress hygiene, prioritizing user convenience, safety, and healthier sleep environments for everyone.

While various embodiments of the present disclosure have been illustrated and described herein, it will be clear that the disclosure is not limited to these embodiments only. Numerous modifications, changes, variations, substitutions, and equivalents will be apparent to those skilled in the art, without departing from the spirit and scope of the disclosure, as described in the claims.
, Claims:1. An automatic mattress cleaner, comprising of;

a base structure constructed from durable materials such as steel and aluminum, providing stability and support to the entire device;

a telescopic tubing system integrated with high-quality adjustable rods that can extend up to 6 feet, allowing adaptability to various mattress sizes, wherein the rods include locking mechanisms to secure the desired length during operation;

a suction cup assembly connected to the telescopic tubing, featuring a length of approximately 1 foot and an inlet suction diameter of 0.5 inches, powered by a 500-watt DC motor generating a vacuum pressure of 16,000 kPa for effective cleaning of mattress surfaces;

a nozzle spraying system configured to dispense a fine mist of a water and chemical enzyme mixture connected to a reservoir and pump system, ensuring even distribution of the cleaning solution across the entire mattress surface;

a UV light sterilization unit integrated within the structure comprising strategically placed UV lamps designed to eliminate bacteria, viruses, and allergens from the mattress surface while including safety features that prevent UV exposure to users;

wherein a control panel featuring a user-friendly interface that allows for adjustment of the telescopic tubing length activation and deactivation of the suction cup, control of the UV sterilization, and management of the chemical enzyme spraying.

2. The automatic mattress cleaner as claimed in claim 1 wherein the telescopic tubing is connected to the suction cup assembly, allowing systematic movement across the mattress surfaces to create a vacuum that effectively removes dust, dirt, and debris from both the top and bottom surfaces of the mattress.

3. The automatic mattress cleaner as claimed in claim 1 wherein the nozzle spraying system is configured to operate in conjunction with the suction cup, applying the enzyme solution onto the mattress surface just before vacuuming, ensuring that allergens and bacteria are effectively broken down and removed.

4. The automatic mattress cleaner as claimed in claim 1 wherein the UV light sterilization unit operates concurrently with the suction cup assembly, providing simultaneous disinfection of the mattress surface during the cleaning process, ensuring comprehensive sanitization.

5. The automatic mattress cleaner as claimed in claim 1 wherein the device is equipped with emergency stop buttons and automatic shut-off sensors that ensure user safety by ceasing operation in case of any malfunction or unauthorized access to the UV light.

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