ADVANCED ONLINE PRESSURE MONITORING DEVICE WITH FFT ANALYTICS FOR CAP SEALING MACHINES IN THE COSMETIC INDUSTRY

Abstract

An advanced online pressure monitoring device with fft analytics for cap sealing machines in the cosmetic industry comprises AOPTC_CSMote (10), which is outfitted with a Raspberry Pi Processor, GSM Modem (10B), Liquid Pressure sensor (10G), Temperature Sensor (10F), RTC Module (10C), SD Card Module (10D), HMI Display (10A), and Power Supply (10E), this seamless integration of sensors with advanced data processing capabilities ensures improved quality control and operational efficiency this innovation uses a Raspberry Pi processor, which is used to coordinate data processing tasks and enable smooth communication, this allows the AOPTC_CSMote to integrate multiple sensors efficiently and provide real-time insights for optimized cap sealing processes in the cosmetic industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to advanced online pressure monitoring device with fft analytics for cap sealing machines in the cosmetic industry.
BACKGROUND OF THE INVENTION
This innovative device uses state-of-the-art online pressure monitoring and analysis to revolutionize the cap sealing process used in the cosmetics business. Instantaneous insights into the sealing machine's operational performance are provided by the smooth integration of pressure and temperature sensors with cloud-based technology and machine learning algorithms. With the help of an easy-to-use web dashboard, operators can now track pressure trends, get critical alerts, and view practical recommendations instantly, all while improving user experience.
The cosmetics industry's cap sealing process has trouble keeping an eye on and maintaining ideal pressure conditions during production. Existing solutions often struggle to deliver complete analytics and real-time insights, which makes it difficult for operators to quickly detect and fix problems. Inadequate online pressure monitoring system with FFT analytical capability leaves need for improvement in data-driven decision-making.
CN107965576B: The invention relates to a seal and a sealing system, comprising a seal having at least one sealing lip for sealing a gap between a machine element and a housing, comprising a base body made of an elastic material, wherein the base body is provided to be electrically conductive and is covered on the outside at least in part by a cover cap made of an electrically insulating material. The invention also relates to a sealing system having such a seal, wherein evaluation electronics are provided and detect the capacitance between the base body and the machine element. The invention further relates to a method for monitoring such a sealing system.
RESEARCH GAP: online machine pressure monitoring with IoT and Cloud Technology for Cap Sealing Machineis the novelty of the system.
US10690250B2: In an embodiment, the present invention provides a seal with at least one sealing lip to seal a gap between a machine component and a housing, including: a main body made from resilient material, the main body being equipped such that it is electrically conductive and is covered with a jacket made from an electrically insulating material on at least part of its outer side. The jacket is assigned to at least those regions of the main body that are in contact with the machine component and the housing.
RESEARCH GAP: online machine pressure monitoring with IoT and Cloud Technology for Cap Sealing Machineis the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The AOPTC_CSMote presents a powerful online pressure monitoring and analytics solution for the cosmetic sector through an inventive fusion of hardware components, signal processing techniques, cloud technology, and machine learning algorithms. The AOPTC_CSMote is an innovative online pressure monitoring device that is equipped with FFT analytics for cap sealing machines. Its primary unit, the Raspberry Pi Processor, is in charge of processing data and managing communication. A GSM modem, temperature sensor, liquid pressure sensor, RTC module, SD card module, HMI display, and power supply are some of the important parts that are linked to the CPU.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The AOPTC_CSMote presents a powerful online pressure monitoring and analytics solution for the cosmetic sector through an inventive fusion of hardware components, signal processing techniques, cloud technology, and machine learning algorithms. The AOPTC_CSMote is an innovative online pressure monitoring device that is equipped with FFT analytics for cap sealing machines. Its primary unit, the Raspberry Pi Processor, is in charge of processing data and managing communication. A GSM modem, temperature sensor, liquid pressure sensor, RTC module, SD card module, HMI display, and power supply are some of the important parts that are linked to the CPU.

The temperature and liquid pressure sensors, which are essential for tracking the sealing process, provide data that the gadget uses to begin operating. Following collection, the data is subjected to Fast Fourier Transform (FFT) analytics, which is a signal processing method that provides information on the frequency components of pressure variations. This methodical technique improves understanding of the sealing machine's operation, making it possible to spot trends and abnormalities in pressure data.
Processed data is sent to a dedicated cloud server via the GSM modem in order to enable real-time communication and data transfer. This cloud server has an IoT-based infrastructure because it was designed specifically for this breakthrough. The data is subjected to a predetermined machine learning (ML) algorithm once it reaches the cloud server. This algorithm does a thorough examination and extracts important data, such as time-based patterns, important alerts, and useful recommendations. The analysis's findings can then be accessed via two interfaces: a personalized web dashboard offers an easy-to-use interface accessible through individual user accounts, and the HMI Display gives operators on-site a local and instant display of the data. Operators can access historical and real-time data by logging into the dashboard, which provides them with insights into the sealing machine's performance over time.
BEST METHOD OF WORKING
Cap sealing machines in the cosmetics industry can now benefit from real-time pressure monitoring, FFT analytics, and cloud-based insights thanks to the AOPTC_CSMote, which is outfitted with a Raspberry Pi Processor, GSM Modem, Liquid Pressure sensor, Temperature Sensor, RTC Module, SD Card Module, HMI Display, and Power Supply. This seamless integration of sensors with advanced data processing capabilities ensures improved quality control and operational efficiency.
This innovation uses a Raspberry Pi processor, which is used to coordinate data processing tasks and enable smooth communication. This allows the AOPTC_CSMote to integrate multiple sensors efficiently and provide real-time insights for optimized cap sealing processes in the cosmetic industry.
Using an integrated IoT-based infrastructure, the GSM modem included in AOPTC_CSMote is utilized to enable remote monitoring and analysis of cap sealing machines in the cosmetics industry. This ensures real-time communication by facilitating the transmission of processed data to a customized cloud server.
The essential component of the AOPTC_CSMote, the Liquid Pressure Sensor, provides vital information for Fast Fourier Transform analytics and real-time monitoring, allowing for an accurate assessment of the performance of cap sealing machines in the cosmetics sector.
The AOPTC_CSMote-interfaced HMI Display serves as a localized interface, enabling on-site operators to efficiently monitor and manage cap sealing processes in the cosmetics industry by providing instantaneous visualization of real-time statistics and important alarms.
In the cosmetic business, the Temperature Sensor coupled to the AOPTC_CSMote is utilized for precise control of cap sealing conditions, improving overall product quality and operating efficiency.
The Power Supply, which plugs into the AOPTC_CSMote, is used to assist the smooth data gathering and processing for online pressure monitoring in cap sealing machines used in the cosmetics sector. It does this by supplying electrical energy that is efficient.
ADVANTAGES OF THE INVENTION
1. The seamless integration of several sensors with sophisticated data processing capabilities is made possible by the AOPTC_CSMote, which is essential to this progress. For cap sealing machines in the cosmetics industry, this integration offers real-time pressure monitoring, FFT analytics, and cloud-based insights, guaranteeing enhanced quality control and operational efficiency.
2. This creative method uses a GSM modem to enable the transfer of processed data to a cloud server, ensuring instantaneous connection. With an integrated IoT-based infrastructure, this feature enables remote monitoring and analysis of cap sealing devices used in the cosmetics business.
3. The AOPTC_CSMote's liquid pressure sensor is a crucial part, giving crucial information for analytics using the Fast Fourier Transform and real-time monitoring. The cosmetic sector can now accurately assess the effectiveness of cap sealing machines thanks to this functionality.
4. The HMI Display functions as a customized interface that offers instantaneous viewing of crucial alerts and real-time data. This gives on-site operators the ability to effectively oversee and control cap sealing procedures in the cosmetics sector.
5. This creative system's Temperature Sensor provides vital information for thorough monitoring, guaranteeing accurate control over cap sealing conditions in the cosmetics sector. Thus, total product quality and operational effectiveness are improved.
, Claims:1. An advanced online pressure monitoring device with fft analytics for cap sealing machines in the cosmetic industry comprises AOPTC_CSMote (10), which is outfitted with a Raspberry Pi Processor, GSM Modem (10B), Liquid Pressure sensor (10G), Temperature Sensor (10F), RTC Module (10C), SD Card Module (10D), HMI Display (10A), and Power Supply (10E), this seamless integration of sensors with advanced data processing capabilities ensures improved quality control and operational efficiency.
2. The device as claimed in claim 1, wherein this innovation uses a Raspberry Pi processor, which is used to coordinate data processing tasks and enable smooth communication, this allows the AOPTC_CSMote to integrate multiple sensors efficiently and provide real-time insights for optimized cap sealing processes in the cosmetic industry.
3. The device as claimed in claim 1, wherein using an integrated IoT-based infrastructure, the GSM modem included in AOPTC_CSMote is utilized to enable remote monitoring and analysis of cap sealing machines in the cosmetics industry, this ensures real-time communication by facilitating the transmission of processed data to a customized cloud server.
4. The device as claimed in claim 1, wherein the essential component of the AOPTC_CSMote, the Liquid Pressure Sensor, provides vital information for Fast Fourier Transform analytics and real-time monitoring, allowing for an accurate assessment of the performance of cap sealing machines in the cosmetics sector.
5. The device as claimed in claim 1, wherein the AOPTC_CSMote-interfaced HMI Display serves as a localized interface, enabling on-site operators to efficiently monitor and manage cap sealing processes in the cosmetics industry by providing instantaneous visualization of real-time statistics and important alarms.
6. The device as claimed in claim 1, wherein the cosmetic business, the Temperature Sensor coupled to the AOPTC_CSMote is utilized for precise control of cap sealing conditions, improving overall product quality and operating efficiency.
7. The device as claimed in claim 1, wherein the Power Supply, which plugs into the AOPTC_CSMote, is used to assist the smooth data gathering and processing for online pressure monitoring in cap sealing machines used in the cosmetics sector, it does this by supplying electrical energy that is efficient.

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