ADDON VISION BASED COUNTER DEVICE FOR COUNTING AND MONITORING MANUAL SHRINK WRAPPER MACHINES IN THE TRADITIONAL PACKAGING INDUSTRY WITH NRF & IOT TECHNOLOGY

Abstract

Addon vision based counter device for counting and monitoring manual shrink wrapper machines in the traditional packaging industry with nRF & IoT technology comprises CMMSW_TPITNode10, nRF Module10A, STM32 Board10E, Proximity Sensor10D, Camera Module10C, Power Supply10B,CMMSW_TPIRNode20, nRF Module20A, STM32 Board20B, Power Supply20C, HMI Display20D, ESP01 WiFi Module20E. The system as claimed in claim 1, wherein the CMMSW_TPIRNode, which has an STM32 Board, an ESP01 WiFi Module, an HMI Display, and a Power Supply, is used to transmit packaging data to the cloud server, enable local monitoring through an HMI display, and integrate nRF technology for wireless communication. This ensures a seamless integration and improves operational efficiency in the traditional packaging industry's manual shrink-wrapping process.

Specification

Description:FIELD OF THE INVENTION
This invention relates to addon vision based counter device for counting and monitoring manual shrink wrapper machines in the traditional packaging industry with nRF & IoT technology
BACKGROUND OF THE INVENTION
The traditional packaging industry faces a significant challenge in accurately and efficiently managing the human shrink-wrapping process. It is difficult for operators to precisely count and monitor packaged products during processing since the existing methods lack real-time data capturing. This leads to ineffective operations, possibly inaccurate inventory management, and a lack of timely information necessary for making wise decisions.
US20230106482A1 A packaging machine is provided for producing single and multiple compartment film wrapped pouches. Multiple linear motors allow aspects of the forming, filling, cutting and discharging to run at different speeds. The pouches are formed, filled and discharged from platens that are secured to movers that proceed through the packaging process by following magnetic fields created by independently controlled linear motors. Overall, cycle time is decreased as a result of speeding up parts of the process, including the platen return process, possible because there is no mechanical connection and not a single conveyor moving the platens while the other parts of the process may be simultaneously slowed down or even temporarily stopped. Changeover of platens, to accommodate different products, such as single compartment pouch to multiple compartment pouches, is also simplified because platens are simply connected to the movers and are thus easily removed and replaced.
US10179666B2 A barrel loader for a carton packaging machine for packaging articles, including a leading pusher arm assembly and a trailing pusher arm assembly, the pusher arm assemblies positioned adjacent to a carton conveyor that move along a longitudinal path and cooperate to push an article group into a carton. Each pusher arm assembly has a pusher arm that carries a face on one end and also is extendable and retractable on guide rails transverse to the longitudinal path. The pusher arm assemblies are driven in a downstream direction along the longitudinal path by endless chains. One of the endless chains can be advanced or retarded in phase relative to the other endless chain to move the loader arms and associated faces further apart or closer together parallel to the longitudinal.
RESEARCH GAP: A technology with vision, nRF and Cloud to make traditional Shrink Wrapper Machine autonomous is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
By combining cutting-edge IoT and wireless technologies, this innovative solution revolutionizes the packaging industry's traditional manual shrink-wrapping process. It makes use of a variety of sensors, cameras, and communication modules to track and count packaged goods in real-time. Effectively gathering live video feeds from the packaging machines, the system uses proximity sensors to track progress and wirelessly sends the gathered information to a central cloud server. Operators can obtain important insights on packaging counts, efficiency indicators, and other analytical data by remotely accessing a customized web dashboard.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.

DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The innovation operates via a synchronized system made up of the CMMSW_TPIRNode and the ENDHM_PVFCMote, which are the two main nodes. The primary device for recording live video feed from manual shrink wrapper machines is the ENDHM_PVFCMote, which is outfitted with an STM32 Board, Camera Module, nRF Module, Proximity Sensor, and Power Supply. The proximity sensor keeps track of the packing process while the camera module records it. The nRF module wirelessly transmits the collected data, including counts of packaged goods, to a specially designed cloud server. In contrast, the CMMSW_TPIRNode functions as a local node for monitoring and display and is made up of an STM32 Board, nRF Module, ESP01 Wifi Module, HMI Display, and Power Supply.
The ESP01 Wifi Module provides internet connectivity, while the nRF module permits wireless communication. Operators can view a local interface and real-time packaging process monitoring using an HMI display. Additionally, this node is essential to the data's transmission to the customized cloud server. Analytics and counting data can be centrally stored on the Tailored cloud server.Both nodes safely push data to the cloud server, creating an extensive database of packaging details. Data scalability, accessibility, and integrity are guaranteed by the cloud server. Furthermore, a customized web dashboard for remote analytics visualization and analysis has been created.Operators can access a user-friendly interface with important information like packaging counts, efficiency measures, and other relevant statistics by logging in through their accounts.
BEST METHOD OF WORKING
1. The CMMSW_TPITNode, which is outfitted with an STM32 Board, a Camera Module, a nRF Module, a Proximity Sensor, and a Power Supply, is utilized to enable the smooth integration of IoT technologies. It records live video, employs a proximity sensor to monitor the shrink-wrapping process by hand, and wirelessly transfers vital packaging data to a cloud server for real-time analytics and remote monitoring.
2. The CMMSW_TPIRNode, which has an STM32 Board, an ESP01 WiFi Module, an HMI Display, and a Power Supply, is used to transmit packaging data to the cloud server, enable local monitoring through an HMI display, and integrate nRF technology for wireless communication. This ensures a seamless integration and improves operational efficiency in the traditional packaging industry's manual shrink-wrapping process.
3. The system built for tracking and counting packaged goods in the traditional packaging industry uses the STM32 Board, which is integrated into both nodes, to provide computational power and act as a central control unit for data processing, sensor integration, and communication.
4. In the traditional packaging sector, the Camera Module coupled to the CMMSW_TPITNode is utilized to provide real-time video feed acquisition from manual shrink-wrapper machines. This enables precise monitoring and counting of wrapped objects.
5. The two motes additionally contain a nRF Module, which is utilized to provide wireless communication, enable smooth data transmission between nodes, and guarantee effective connectivity for real-time packaging industry monitoring and counting of packaged things.
6. In the traditional packaging sector, the Proximity Sensor, which is connected to the CMMSW_TPITNode, is used to detect the package's progression and provide vital data for real-time item counting. This helps to ensure correct monitoring of the shrink-wrapping process.
7. To improve the efficiency of monitoring the manual shrink-wrapping process in the traditional packaging industry, the CMMSW_TPIRNode's integrated ESP01 Wifi Module is used to enable wireless internet connectivity, facilitate smooth communication between nodes, and ensure remote access to real-time analytics.
8. In order to improve monitoring and control in the traditional packaging business, the HMI Display interfaced in CMMSW_TPIRNode is utilized to give local operators real-time insights into the manual shrink-wrapping process and to facilitate user interaction.
9. The Power Supply, which plugs into each node, is used to supply the electricity required to keep the hardware and nodes operating. This allows for constant data processing and monitoring during the labor-intensive shrink-wrapping process used in the traditional packaging industry.

ADVANTAGES OF THE INVENTION
1. The CMMSW_TPITNode, which makes it possible for IoT technologies to be seamlessly integrated, is a crucial part of this innovation. It records live video, uses a proximity sensor to track the shrink-wrapping process by hand, and wirelessly sends critical packaging data to a cloud server for remote monitoring and real-time analytics.
2. The HMI display that the CMMSW_TPIRNode uses to enable local monitoring is a key component of this innovation. It ensures smooth integration and boosts operational efficiency in the labor-intensive shrink-wrapping process of the traditional packaging sector by utilizing nRF technology for wireless communication and transmitting packaging data to the cloud server.
3. This breakthrough would not be possible without the Camera Module, which allows real-time video feed capture from manual shrink-wrapper machines. In the traditional packaging sector, this feature makes accurate tracking and counting of packaged objects possible.
4. By enabling wireless communication, the nRF Module plays a pivotal role in this breakthrough. In the conventional packaging sector, it facilitates smooth data transfer between nodes, guaranteeing effective connectivity for real-time package counting and monitoring.
5. The Proximity Sensor, which senses the advancement of packaging, is a crucial component of this invention, helping to accurately monitor the manual shrink-wrapping operation. It offers crucial information needed for item counting in real time in the conventional packaging sector.
6. This invention would not be possible without the ESP01 Wifi Module, which makes wireless internet connectivity possible. Ensuring remote access to real-time analytics and facilitating smooth communication between nodes, it improves the efficiency of monitoring the manual shrink-wrapping process in the traditional packaging business.
7. A key interface in this innovation is the HMI Display, which gives local operators real-time information about the labor-intensive shrink-wrapping procedure. In the traditional packaging sector, it enables user engagement for improved monitoring and control.
, Claims:1. An Addon vision based counter device for counting and monitoring manual shrink wrapper machines in the traditional packaging industry with nRF & IoT technology comprises CMMSW_TPITNode10, nRF Module10A, STM32 Board10E, Proximity Sensor10D, Camera Module10C, Power Supply10B,CMMSW_TPIRNode20, nRF Module20A, STM32 Board20B, Power Supply20C, HMI Display20D, ESP01 WiFi Module20E.
2. The device as claimed in claim 1, wherein the CMMSW_TPIRNode, which has an STM32 Board, an ESP01 WiFi Module, an HMI Display, and a Power Supply, is used to transmit packaging data to the cloud server, enable local monitoring through an HMI display, and integrate nRF technology for wireless communication; and ensures a seamless integration and improves operational efficiency in the traditional packaging industry's manual shrink-wrapping process.
3. The device as claimed in claim 1, wherein the system built for tracking and counting packaged goods in the traditional packaging industry uses the STM32 Board, which is integrated into both nodes, to provide computational power and act as a central control unit for data processing, sensor integration, and communication.
4. The device as claimed in claim 1, wherein the traditional packaging sector, the Camera Module coupled to the CMMSW_TPITNode is utilized to provide real-time video feed acquisition from manual shrink-wrapper machines; and enables precise monitoring and counting of wrapped objects.
5. The device as claimed in claim 1, wherein the two motes additionally contain a nRF Module, which is utilized to provide wireless communication, enable smooth data transmission between nodes, and guarantee effective connectivity for real-time packaging industry monitoring and counting of packaged things.
6. The device as claimed in claim 1, wherein the traditional packaging sector, the Proximity Sensor, which is connected to the CMMSW_TPITNode, is used to detect the package's progression and provide vital data for real-time item counting; and helps to ensure correct monitoring of the shrink-wrapping process.
7. The device as claimed in claim 1, wherein to improve the efficiency of monitoring the manual shrink-wrapping process in the traditional packaging industry, the CMMSW_TPIRNode's integrated ESP01 Wifi Module is used to enable wireless internet connectivity, facilitate smooth communication between nodes, and ensure remote access to real-time analytics.
8. The device as claimed in claim 1, wherein in order to improve monitoring and control in the traditional packaging business, the HMI Display interfaced in CMMSW_TPIRNode is utilized to give local operators real-time insights into the manual shrink-wrapping process and to facilitate user interaction.
9. The device as claimed in claim 1, wherein the Power Supply, which plugs into each node, is used to supply the electricity required to keep the hardware and nodes operating.; allows for constant data processing and monitoring during the labor-intensive shrink-wrapping process used in the traditional packaging industry.

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