A WPAN INTEGRATED CLOUD SOLUTION FOR OVERHEAT PROTECTION WITH MAINTENANCE ALERT FOR GAS TURBINE WITHIN POWER PLANTS

Abstract

A WPAN integrated cloud system for overheat protection with maintenance alert for gas turbine within power plants comprises WCSITnx_OHPNode (10) which is outfitted with a Raspberry Pi Processor Board (14), XBee RF Modem (15), Metallic Temperature Sensor (11), Relay Module (12), and Power Supply (13) serves as an essential monitoring unit, guaranteeing operational safety by triggering automatic shutdowns in the event of temperature anomalies to provide real-time critical alerts, display analytics, and facilitate communication with a customized cloud server, the WCSIRnx_OHPNode which is outfitted with a Raspberry Pi Processor Board, XBee RF Modem, HMI Display, Buzzer, NuttyFi WiFi Board, and Power Supply is utilized, this allows operators to effectively monitor and address potential problems in gas turbines within power plants.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a wpan integrated cloud solution for overheat protection with maintenance alert for gas turbine within power plants.
BACKGROUND OF THE INVENTION
This innovative system is designed to protect and monitor gas turbines in power plants in a proactive manner. By using cloud-based technology and a network of sensor nodes, the system continuously checks the temperature of the gas turbine. It automatically triggers a shutdown in the event of overheating, hence lowering the possibility of mishaps. The interface unit uses an easy-to-use display and a web dashboard that users may access through user accounts to provide operators with critical metrics and real-time notifications. The machine learning methods used by the cloud server to evaluate sensor data improve the system's ability to detect anomalies and anticipate maintenance requirements.
Making sure that gas turbines in power plants run safely and dependably is a major challenge for the power production industry. There is a risk of accidents and operational inefficiencies due to the lack of comprehensive and proactive features in the present gas turbine monitoring and safety systems. It is obvious that a robust solution is needed to address overheating issues and provide maintenance alerts on time.
US8312703B2: A solar-thermal gas turbine generator is equipped with a compressor, a heat receiver, and a turbine. Additionally, there is a generator that is driven by the solar-thermal gas turbine to generate power; and a steam power generation cycle in which high-temperature air exhausted from the turbine is introduced into a steam generator and in which a steam turbine that is operated with steam generated at the steam generator drives a generator to generator power, wherein a solar-thermal steam generator that generates steam by being heated with heat collected by the light collector is provided upstream of the steam turbine of the steam power generation cycle, and a distribution ratio for distributing the sunlight collected by the light collector to the heat receiver and the solar-thermal steam generator is adjusted in accordance with the sunlight intensity.
RESEARCH GAP: Overheat protection with WPAN and IoT based integration for Gas Turbine within Power Plants is the novelty of the system.
JP2010285965A: The solar thermal gas turbine power plant is provided with a solar thermal gas turbine GT which is provided with a compressor 1, a heat receiver 2, and a turbine 3; an electric generator 4 which is driven by the solar thermal gas turbine GT to generate electricity; and a steam power generation cycle 20A in which high temperature air discharged from the turbine 3 is introduced into a steam generator 21 and a steam turbine 22 which is driven by the steam generated by the steam generator 21 drives an electric generator 23 to generate electricity. A solar thermal steam generator 30 which generates steam by heating using heat collected by a light collector H is provided on the upstream of the steam turbine 22 in the steam power generation cycle 20A. The distribution ratio at which the sunlight collected by the light collector H is distributed to the heat receiver 2 and the solar thermal steam generator 30 is adjusted in accordance with the intensity of the sunlight.
RESEARCH GAP: Overheat protection with WPAN and IoT based integration for Gas Turbine within Power Plants is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two nodes that make up the network that powers this innovation are WCSITnx_OHPNode and WCSIRnx_OHPNode. The WCSITnx_OHPNode is outfitted with necessary parts, including a power supply, XBee RF modem, metallic temperature sensor, relay module, and raspberry pi processor board. This node is in charge of employing the Metallic Temperature Sensor to keep an eye on the gas turbine's temperature. The Relay Module is used by the system to trigger an automatic shutdown in the event that the temperature rises above predetermined thresholds, protecting the gas turbine and averting possible accidents. The WCSIRnx_OHPNode, on the other hand, is an interface and display device that includes a power supply, buzzer, NuttyFi WiFi Board, HMI Display, XBee RF Modem, and Raspberry Pi Processor Board. This node gives operators an easy-to-use interface for visualizing urgent warnings. Important information is shown on the HMI Display, and in an emergency, the buzzer is triggered to call for quick attention.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two nodes that make up the network that powers this innovation are WCSITnx_OHPNode and WCSIRnx_OHPNode. The WCSITnx_OHPNode is outfitted with necessary parts, including a power supply, XBee RF modem, metallic temperature sensor, relay module, and raspberry pi processor board. This node is in charge of employing the Metallic Temperature Sensor to keep an eye on the gas turbine's temperature. The Relay Module is used by the system to trigger an automatic shutdown in the event that the temperature rises above predetermined thresholds, protecting the gas turbine and averting possible accidents. The WCSIRnx_OHPNode, on the other hand, is an interface and display device that includes a power supply, buzzer, NuttyFi WiFi Board, HMI Display, XBee RF Modem, and Raspberry Pi Processor Board. This node gives operators an easy-to-use interface for visualizing urgent warnings. Important information is shown on the HMI Display, and in an emergency, the buzzer is triggered to call for quick attention.
This node connects to the internet via the NuttyFi WiFi Board and enables data transfer to a customized cloud server created especially for this invention. The data received from both nodes is processed primarily by the cloud server. It uses Fast Fourier Transform (FFT) analysis and pre-programmed machine learning algorithms to extract useful information from the sensor data. Following their transmission back to the WCSIRnx_OHPNode, the crucial warnings and analytics produced by the cloud server are shown on the HMI Display for in-the-moment monitoring. In addition, the data is displayed on a customized online dashboard that users can access using their credentials. The system guarantees proactive communication by notifying operators via email in the event of noteworthy events, in addition to providing a visual depiction of vital warnings. The utilization of this diverse approach enables all-encompassing observation, evaluation, and notification, enabling operators to swiftly address any possible problems within the gas turbine.
BEST METHOD OF WORKING
Utilizing temperature sensors and a relay module to detect and prevent overheating in gas turbines within power plants, the WCSITnx_OHPNode-which is outfitted with a Raspberry Pi Processor Board, XBee RF Modem, Metallic Temperature Sensor, Relay Module, and Power Supply-serves as an essential monitoring unit, guaranteeing operational safety by triggering automatic shutdowns in the event of temperature anomalies.
To provide real-time critical alerts, display analytics, and facilitate communication with a customized cloud server, the WCSIRnx_OHPNode-which is outfitted with a Raspberry Pi Processor Board, XBee RF Modem, HMI Display, Buzzer, NuttyFi WiFi Board, and Power Supply-is utilized. This allows operators to effectively monitor and address potential problems in gas turbines within power plants.
The core computing unit for both the WCSITnx_OHPNode and the WCSIRnx_OHPNode is the Raspberry Pi Processor Board, which is integrated into both of the motes. It facilitates data processing, communication, and interface functionalities within the all-inclusive solution for gas turbine monitoring and maintenance alert.
Both of the motes have an XBee RF Modem built into them, which is used to facilitate wireless communication between nodes. This ensures that WCSITnx_OHPNode and WCSIRnx_OHPNode can transmit and receive data seamlessly, forming a reliable and effective system for gas turbine monitoring and maintenance alerts in power plants.
To enable accurate monitoring of gas turbine temperature and facilitate prompt detection of overheating occurrences, the Metallic Temperature Sensor coupled to the WCSITnx_OHPNode is utilized. This leads to automatic shutdowns that avert potential disasters in power plant operations.
Another component of the novel solution for power plant operations is the Relay Module, which is likewise connected to the WCSITnx_OHPNode. Its purpose is to enable the automatic shutdown of gas turbines in the event of overheating.
The HMI Display, which is interfaced with WCSIRnx_OHPNode, serves as an essential user interface for gas turbine monitoring in power plants. It presents real-time crucial warnings and analytics, enabling timely operator response and boosting the system's overall efficiency.
The NuttyFi WiFi Board, which is built inside the WCSIRnx_OHPNode, is utilized to provide internet access, allow for smooth data transfer to a customized cloud server, and enable remote communication and monitoring for effective gas turbine control in power plants.
ADVANTAGES OF THE INVENTION
1. This novel system uses temperature sensors and a relay module to identify and stop gas turbine overheating in power plants. The WCSITnx_OHPNode serves as a vital monitoring unit. By initiating automatic shutdowns in the event of temperature abnormalities, this guarantees operational safety.
2. The WCSIRnx_OHPNode functions as the main interface and combines an XBee RF Modem, HMI Display, Buzzer, and NuttyFi WiFi Board to display analytics, send out important alerts in real time, and enable connectivity with a customized cloud server. This makes it possible for operators at power plants to effectively monitor and address possible problems in the gas turbines.
3. The XBee RF Modem is essential for facilitating wireless connection between nodes, guaranteeing connectivity and smooth data transfer for WCSITnx_OHPNode and WCSIRnx_OHPNode. In power plants, this creates a reliable and effective system for gas turbine monitoring and maintenance alerts.
4. The Metallic Temperature Sensor, a crucial part of WCSITnx_OHPNode, allows for accurate monitoring of gas turbine temperature and makes it easier to identify overheating situations in a timely manner. It then initiates automated shutdowns in order to avert possible accidents during power plant operations.
5. A crucial component of the WCSITnx_OHPNode, the Relay Module enables the gas turbines to shut down automatically in the event of overheating. This offers an essential safety feature in the creative way that power plant operations are handled.
6. For gas turbine monitoring in power plants, the HMI Display in WCSIRnx_OHPNode acts as an essential user interface by providing real-time crucial warnings and statistics. This makes it easier for operators to respond quickly and raises the revolutionary system's overall efficiency.
7. The NuttyFi WiFi Board in WCSIRnx_OHPNode is essential for establishing internet access and facilitating data transfer to a customized cloud server. This feature makes it easier to monitor and communicate remotely in order to manage gas turbines in power plants more effectively.
, Claims:1. A WPAN integrated cloud system for overheat protection with maintenance alert for gas turbine within power plants comprises WCSITnx_OHPNode (10) which is outfitted with a Raspberry Pi Processor Board (14), XBee RF Modem (15), Metallic Temperature Sensor (11), Relay Module (12), and Power Supply (13) serves as an essential monitoring unit, guaranteeing operational safety by triggering automatic shutdowns in the event of temperature anomalies.
2. The system as claimed in claim 1, wherein to provide real-time critical alerts, display analytics, and facilitate communication with a customized cloud server, the WCSIRnx_OHPNode which is outfitted with a Raspberry Pi Processor Board, XBee RF Modem, HMI Display, Buzzer, NuttyFi WiFi Board, and Power Supply is utilized, this allows operators to effectively monitor and address potential problems in gas turbines within power plants.
3. The system as claimed in claim 1, wherein the core computing unit for both the WCSITnx_OHPNode and the WCSIRnx_OHPNode is the Raspberry Pi Processor Board, which is integrated into both of the motes, it facilitates data processing, communication, and interface functionalities within the all-inclusive solution for gas turbine monitoring and maintenance alert.
4. The system as claimed in claim 1, wherein both of the motes have an XBee RF Modem built into them, which is used to facilitate wireless communication between nodes, this ensures that WCSITnx_OHPNode and WCSIRnx_OHPNode can transmit and receive data seamlessly, forming a reliable and effective system for gas turbine monitoring and maintenance alerts in power plants.
5. The system as claimed in claim 1, wherein to enable accurate monitoring of gas turbine temperature and facilitate prompt detection of overheating occurrences, the Metallic Temperature Sensor coupled to the WCSITnx_OHPNode is utilized, this leads to automatic shutdowns that avert potential disasters in power plant operations.
6. The system as claimed in claim 1, wherein another component of the novel solution for power plant operations is the Relay Module, which is likewise connected to the WCSITnx_OHPNode, its purpose is to enable the automatic shutdown of gas turbines in the event of overheating.
7. The system as claimed in claim 1, wherein the HMI Display, which is interfaced with WCSIRnx_OHPNode, serves as an essential user interface for gas turbine monitoring in power plants, it presents real-time crucial warnings and analytics, enabling timely operator response and boosting the system's overall efficiency.
8. The system as claimed in claim 1, wherein the NuttyFi WiFi Board, which is built inside the WCSIRnx_OHPNode, is utilized to provide internet access, allow for smooth data transfer to a customized cloud server, and enable remote communication and monitoring for effective gas turbine control in power plants.

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