A WIRELESS OPERATION SYSTEM FOR MANUAL SHRINK WRAPPER MACHINES IN THE TRADITIONAL PACKAGING INDUSTRY

Abstract

A Wireless Operation System for Manual Shrink Wrapper Machines in the Traditional Packaging Industry comprises a WOMMTCSWNode (100), which is equipped with an ESP32 Board (100F), GSM Modem (100E), Single Channel Relay Module (100A), Piezo Buzzer (100C), Indicator (100D), and Power Supply (100D) which improves operational efficiency and flexibility. The central processing unit of the WOMMTCSWNode is the ESP32 Board, which allows communication between the cloud-based platform and the WOMMTCSWNode; which allows for effective control and monitoring of manual shrink wrapper machines in the traditional packaging industry through the use of IoT technology. The GSM modem, which is also incorporated into the WOMMTCSWNode, is utilized to establish a dependable internet connection; which allows for the control and accessibility of manual shrink wrapper machines in the traditional packaging industry remotely via cellular networks, improving the system's overall responsiveness and flexibility. By integrating with the control systems of manual shrink wrapper machines, the Single Channel Relay Module connected to the WOMMTCSWNode facilitates the remote activation and deactivation of these machines, improving the overall flexibility and operational control in the packaging industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a Wireless Operation System for Manual Shrink Wrapper Machines in the Traditional Packaging Industry.
BACKGROUND OF THE INVENTION
The traditional packaging industry's manual shrink wrapper machine operations present a significant difficulty due to their lack of flexibility, inadequacy of remote-control capabilities, and scarcity of real-time monitoring choices. The lack of modern, networked technologies impedes operational responsiveness and efficiency. The typical structure makes it difficult for operators to accommodate changing production requirements because it is not designed to allow for remote modifications and monitoring.
US9103595B2 A heat shrink tunnel with width adjustment includes a pair of opposing side wall assemblies, each assembly including an outer wall and an inner perforated wall defining a plenum therebetween. The opposing side walls define a product path therebetween having a longitudinal axis. The side wall assemblies are movable toward and away from the axis. A heater/blower assembly is disposed in each of the opposing side walls, each having an outlet directed into the product path and drawing air from the product path, through its respective plenum. A top wall extends between the pair of opposing side wall assemblies and has an adjustable width to accommodate movement of the side wall assemblies.
Research Gap: A wireless and Cloud control solution for Manual Shrink Wrapper Machines in packing industry is the novelty of the system.
ES2550762T3 Width-adjustable heat shrink tunnel, comprising: a pair of opposing side wall assemblies, each assembly including an outer wall, and a perforated inner wall defining an air chamber between them, opposing sidewalls defining a product path therebetween, product path defining a longitudinal axis, the sidewall assemblies being movable towards and from the longitudinal axis; a heater/fan assembly disposed on each of the opposite side walls, each heater/fan assembly having an outlet directed to the product path, each heater/fan assembly drawing air from the product path , through their respective air chamber; and a top wall extending between the pair of opposing side wall assemblies, which top wall is of adjustable width to allow movement of the side wall assemblies.
Research Gap: A wireless and Cloud control solution for Manual Shrink Wrapper Machines in packing industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative wireless solution seamlessly integrates IoT and cloud-based technology to change the way manual shrink wrapper machines work in the traditional packaging industry. The technology offers a sophisticated yet user-friendly way to remotely monitor and control shrink wrapper machines through a mobile application that is tailored to the user's needs and a web dashboard. The ability of operators and authorized workers to remotely control the machinery's on and off functions improves operational responsiveness and flexibility.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Through the use of a combination of Internet of Things and cloud-based technologies, the Wireless Operation Methodology for Manual Shrink Wrapper Machines, as implemented by the WOMMTCSWNode, enables remote control and monitoring of conventional packaging processes. An ESP32 Board, GSM Modem, Single Channel Relay Module, Piezo Buzzer, Indicator, and Power Supply are all included in the central component, WOMMTCSWNode. This cutting-edge apparatus acts as a bridge between genuine shrink wrapper machines and the virtual world. As the central processing unit, the ESP32 Board allows the WOMMTCSWNode and the cloud-based platform to communicate with each other. By establishing an internet connection, the GSM modem guarantees accessibility from a distance. Operators and authorized people can now operate Manual Shrink Wrapper Machines almost anywhere in the world thanks to this connectivity. The WOMMTCSWNode can remotely activate or deactivate the equipment thanks to the Single Channel Relay Module, which is essential to the shrink wrapper machines' on and off operations.
When operating parameters need to be changed without physical presence, or when quick modifications are required, this functionality is especially helpful. Two main interfaces are used to assist user interaction: a personalized mobile application and an online dashboard. The web dashboard offers a comprehensive overview of all linked shrink wrapper machines in a user-friendly interface that can be accessed using basic web browsers. Concurrently, the customized mobile application enables operators to exert control and obtain up-to-date information on the status of the machinery straight from their mobile devices. This user-centric strategy improves ease and flexibility while meeting the needs of a connected, digital industry. A Piezo Buzzer and Indicator provides a crucial additional layer of feedback. The buzzer's audible warnings and the indicator's visual cues function as useful feedback mechanisms, indicating when a command has been successfully executed, warning users of possible problems, or giving system-wide updates. These characteristics add to a monitoring experience that is more thorough and responsive.
BEST METHOD OF WORKING
1. To enable the seamless integration of IoT and cloud-based technologies to provide remote control and real-time monitoring capabilities for manual shrink wrapper machines in the traditional packaging industry, the WOMMTCSWNode, which is equipped with an ESP32 Board, GSM Modem, Single Channel Relay Module, Piezo Buzzer, Indicator, and Power Supply, is utilized. This improves operational efficiency and flexibility.
2. The central processing unit of the WOMMTCSWNode is the ESP32 Board, which allows communication between the cloud-based platform and the WOMMTCSWNode. This allows for effective control and monitoring of manual shrink wrapper machines in the traditional packaging industry through the use of IoT technology.
3. The GSM modem, which is also incorporated into the WOMMTCSWNode, is utilized to establish a dependable internet connection. This allows for the control and accessibility of manual shrink wrapper machines in the traditional packaging industry remotely via cellular networks, improving the system's overall responsiveness and flexibility.
4. By integrating with the control systems of manual shrink wrapper machines, the Single Channel Relay Module connected to the WOMMTCSWNode facilitates the remote activation and deactivation of these machines, improving the overall flexibility and operational control in the packaging industry.
5. The Power Supply, which is a plug-in component of the WOMMTCSWNode, is utilized to maintain the functionality of the remote control and monitoring system for manual shrink wrapper machines in the traditional packaging industry by supplying the electrical power required for all components.
ADVANTAGES OF THE INVENTION
1. The focal point of this creative solution is the WOMMTCSWNode, which combines cloud-based and IoT technologies to provide remote control and real-time monitoring capabilities for manual shrink wrapper machines used in the traditional packaging sector. The flexibility and efficiency of operations are greatly increased by this integration.
2. The ESP32 Board serves as the cloud-based platform's central processing unit and communication bridge between the WOMMTCSWNode. Through the use of IoT technology, this functionality makes it possible to effectively operate and monitor manual shrink wrapper machines in the traditional packaging business.
3. The GSM modem is essential for setting up a dependable internet connection, enabling remote accessibility, and controlling manual shrink wrapper machines using cellular networks in the traditional packaging sector. This improves the system's overall responsiveness and adaptability.
4. The Single Channel Relay Module is an essential part that interfaces with the control systems of manual shrink wrapper machines to allow remote activation and deactivation. The conventional packaging industry's total flexibility and operational control are improved by this capability.
, Claims:1. A Wireless Operation System for Manual Shrink Wrapper Machines in the Traditional Packaging Industry comprises a WOMMTCSWNode (100), which is equipped with an ESP32 Board (100F), GSM Modem (100E), Single Channel Relay Module (100A), Piezo Buzzer (100C), Indicator (100D), and Power Supply (100D) which improves operational efficiency and flexibility.
2. The system as claimed in claim 1, wherein the central processing unit of the WOMMTCSWNode is the ESP32 Board, which allows communication between the cloud-based platform and the WOMMTCSWNode; which allows for effective control and monitoring of manual shrink wrapper machines in the traditional packaging industry through the use of IoT technology.
3. The system as claimed in claim 1, wherein the GSM modem, which is also incorporated into the WOMMTCSWNode, is utilized to establish a dependable internet connection; which allows for the control and accessibility of manual shrink wrapper machines in the traditional packaging industry remotely via cellular networks, improving the system's overall responsiveness and flexibility.
4. The system as claimed in claim 1, wherein By integrating with the control systems of manual shrink wrapper machines, the Single Channel Relay Module connected to the WOMMTCSWNode facilitates the remote activation and deactivation of these machines, improving the overall flexibility and operational control in the packaging industry.
5. The system as claimed in claim 1, wherein the Power Supply, which is a plug-in component of the WOMMTCSWNode, is utilized to maintain the functionality of the remote control and monitoring system for manual shrink wrapper machines in the traditional packaging industry by supplying the electrical power required for all components.

Documents