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A UV-FILTERING EYE SHIELD COATING COMPOSITION
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ORDINARY APPLICATION
Published
Filed on 20 November 2024
Abstract
The present invention discloses a UV-filtering eye shield coating composition designed for superior UV protection, blocking over 99% of UVA and UVB rays. The composition comprises titanium dioxide and zinc oxide nanoparticles, silica nanoparticles for scratch resistance, an acrylate polymer binder for durability, and an anti-reflective additive for enhanced optical clarity. Eco-friendly and non-toxic, it adheres to various substrates like glass, polycarbonate, and acrylic. Suitable for multiple applications, it ensures durability, optical clarity, and environmental sustainability.
Patent Information
Application ID | 202411090266 |
Invention Field | CHEMICAL |
Date of Application | 20/11/2024 |
Publication Number | 49/2024 |
Inventors
Name | Address | Country | Nationality |
---|---|---|---|
Dr. ASHISH GOEL | Department of Physiology, Graphic Era Institute of Medical Sciences, Graphic Era deemed to be University, Dehradun. | India | India |
Dr. ARVIND MOHAN | 566/6, Bell Road, Society Area, Clement Town,, Graphic Era deemed to be University, Dehradun. | India | India |
Applicants
Name | Address | Country | Nationality |
---|---|---|---|
GRAPHIC ERA DEEMED TO BE UNIVERSITY | 566/6, Bell Road, Society Area, Clement Town, Dehradun – 248002, Uttarakhand, India. | India | India |
Specification
Description:FIELD OF THE INVENTION:
The field of the invention relates to optical protection technologies, specifically to a coating composition for eye shields that filters ultraviolet (UV) radiation. The invention addresses enhanced UV protection while maintaining transparency, durability, and versatility for application on eyeglasses, goggles, visors, and other optical surfaces.
BACKGROUD OF THE INVENTION:
Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
The harmful effects of ultraviolet (UV) radiation on the eyes are well-documented, ranging from short-term irritation to long-term damage such as cataracts, macular degeneration, and photokeratitis. With the increasing depletion of the ozone layer, the exposure to harmful UV radiation has significantly increased, creating a greater need for effective solutions to protect the eyes. Traditional UV-protective eyewear often relies on materials embedded with UV-blocking agents, which can be effective but come with limitations in cost, durability, and adaptability for diverse applications.
The need for advanced UV-protective technologies extends beyond prescription glasses. Outdoor workers, athletes, industrial workers, and even everyday users require reliable protection for their eyes during prolonged exposure to sunlight. Protective solutions, such as sunglasses, can provide some relief, but they are not always suitable for all settings. For instance, industrial and medical professionals often need transparent protective eyewear that does not alter color perception or visibility, making tinted lenses unsuitable for their purposes.
Existing coatings for UV protection face several challenges. Many coatings degrade over time when exposed to sunlight and harsh environmental conditions, losing their effectiveness. Others may cause unwanted reflections or distortions that compromise the wearer's comfort and safety. Additionally, the coatings may fail to adhere uniformly to various substrates, limiting their application to specific materials. These limitations highlight the need for a versatile and durable UV-filtering coating that provides reliable protection without compromising optical performance.
The emergence of nanotechnology and advanced materials science offers new possibilities for enhancing UV protection. Nanoparticles such as titanium dioxide (TiO2) and zinc oxide (ZnO) have demonstrated excellent UV-absorbing properties, making them ideal candidates for inclusion in coating compositions. However, challenges such as nanoparticle aggregation, poor adhesion to substrates, and the need for a uniform application have limited their widespread adoption in consumer products. Overcoming these challenges requires innovative formulations that leverage the strengths of nanomaterials while addressing their limitations.
Another consideration in developing UV-filtering coatings is environmental sustainability. Traditional UV-protective materials often rely on chemical compounds that may be harmful to the environment or difficult to dispose of safely. The shift toward eco-friendly and sustainable materials has created demand for coatings that are not only effective but also non-toxic and biodegradable. This demand is particularly relevant for products designed for children, who are more vulnerable to the effects of UV radiation and require safe protective solutions.
In addition to providing UV protection, modern coatings must meet the needs of a diverse range of applications. For instance, eyewear designed for outdoor sports must resist scratches and withstand impacts, while coatings for industrial eyewear must be resistant to chemicals and abrasions. Medical professionals require coatings that can be applied to surgical visors, offering clear visibility while filtering harmful UV rays from operating room lights. These varied requirements underscore the importance of developing a highly adaptable coating composition.
Cost and accessibility are also critical factors. Many advanced UV-protective technologies are prohibitively expensive, limiting their availability to a small segment of consumers. Developing a cost-effective coating that can be easily applied using conventional methods, such as spraying or dip-coating, would ensure that UV protection is accessible to a broader audience. Furthermore, coatings that can be applied to existing eyewear, rather than requiring the purchase of new products, would offer an economical and convenient solution.
The present invention addresses these challenges through the development of a novel UV-filtering eye shield coating composition. This composition combines advanced nanotechnology with environmentally friendly materials to deliver exceptional UV protection, optical clarity, and durability. By incorporating engineered nanoparticles with a proprietary binding matrix, the coating achieves uniform adhesion to a wide range of substrates, including polycarbonate, glass, and acrylic surfaces. The inclusion of scratch-resistant and anti-reflective properties enhances the user experience, ensuring that the coating meets the demands of modern applications.
One of the key innovations of present invention is its ability to provide customizable levels of UV protection. By varying the concentration of UV-blocking agents in the formulation, the coating can be tailored for specific use cases, from everyday eyewear to industrial-grade protection. Additionally, the composition is designed to be applied using standard manufacturing processes, reducing production costs and enabling scalability.
The coating's durability is another significant advantage. It has been formulated to withstand prolonged exposure to sunlight, extreme temperatures, and physical wear, ensuring long-lasting protection. The use of environmentally friendly materials addresses growing concerns about sustainability, making the coating suitable for use in products intended for children and eco-conscious consumers.
Present invention also has the potential to extend beyond eyewear. The coating can be applied to a variety of surfaces, such as car windshields, camera lenses, and smartphone screens, offering broad applications in consumer electronics and automotive industries. The versatility of the composition positions it as a breakthrough in UV protection technologies.
Therefore, the invention represents a significant advancement in UV protection by addressing the limitations of existing solutions. It combines cutting-edge materials science with practical considerations of durability, sustainability, and cost-effectiveness. By delivering a versatile and reliable coating composition, the invention has the potential to enhance eye safety for a wide range of users, from outdoor enthusiasts to medical professionals. Through continued innovation, this UV-filtering eye shield coating composition aims to set a new standard in protective technologies.
OBJECTS OF THE INVENTION:
The prime object of the invention is to provide a UV-filtering eye shield coating composition that effectively blocks harmful ultraviolet radiation, thereby protecting the user's eyes from both short-term and long-term damage such as photokeratitis, cataracts, and macular degeneration. Present invention aims to deliver a coating solution that ensures superior UV protection while maintaining optical clarity and visual comfort.
Another object of the invention is to develop a coating composition that is highly durable and resistant to environmental factors such as prolonged exposure to sunlight, humidity, and varying temperatures. The invention ensures that the protective properties of the coating remain effective over extended periods without significant degradation.
Yet another object of the invention is to create a versatile coating composition that can be applied uniformly to a wide range of substrates, including glass, polycarbonate, and acrylic materials. This adaptability makes the invention suitable for diverse applications such as prescription glasses, sunglasses, industrial goggles, visors, and other optical surfaces.
Still another object of the invention is to incorporate environmentally friendly and non-toxic materials in the coating composition, ensuring that it is safe for users and poses no harm to the environment during manufacturing, application, or disposal. This object addresses the increasing demand for sustainable products in the optical protection industry.
A further object of the invention is to provide a cost-effective solution that can be manufactured at scale using conventional application techniques such as spray coating, dip coating, or brush application. By reducing production costs, the invention aims to make UV protection more accessible to a broader consumer base.
An additional object of the invention is to integrate features such as scratch resistance and anti-reflective properties into the coating composition, thereby enhancing the durability and usability of the coated surfaces. These features ensure that the coating meets the practical requirements of various environments, including outdoor, industrial, and medical settings.
Yet another object of the invention is to enable customization of the UV protection level by adjusting the concentration of UV-blocking agents in the formulation. This allows the coating to be tailored for specific applications, ranging from general-purpose eyewear to high-performance protective gear for specialized industries.
A further object of the invention is to explore broader applications of the coating beyond eyewear, such as automotive windshields, camera lenses, smartphone screens, and other transparent surfaces where UV protection is critical. This expands the utility of the invention across multiple industries.
Still another object of the invention is to ensure the coating composition does not alter the color perception or visual clarity of the user, making it suitable for applications where precise visibility is essential, such as medical visors or laboratory goggles.
By achieving these objects, the invention establishes itself as a comprehensive solution for UV protection, addressing existing limitations in the market while introducing new possibilities for innovation and application.
SUMMARY OF THE INVENTION:
The present invention pertains to a UV-filtering eye shield coating composition that offers enhanced protection against harmful ultraviolet (UV) radiation while maintaining excellent optical clarity, durability, and environmental sustainability. The composition is specifically designed for application on various transparent substrates such as eyeglasses, goggles, visors, and other optical devices, ensuring adaptability to different use cases.
The composition comprises a carefully formulated mixture of the following ingredients:
1. Titanium Dioxide Nanoparticles (10-15%): These nanoparticles act as the primary UV-blocking agent, absorbing and scattering harmful UVA and UVB rays.
2. Zinc Oxide Nanoparticles (8-12%): Complementing titanium dioxide, these nanoparticles enhance UV protection, particularly in the UVA spectrum, and contribute to the overall durability of the coating.
3. Silica Nanoparticles (5-8%): These provide scratch resistance and improve the uniformity and adhesion of the coating on different surfaces.
4. Acrylate Polymer Binder (30-35%): This component forms the structural matrix of the coating, ensuring adhesion to substrates and maintaining optical transparency.
5. Anti-Reflective Additive (2-5%): This additive minimizes glare and reflection, improving visual comfort for the user.
6. Dispersing Agent (1-3%): Facilitates the uniform distribution of nanoparticles within the composition, preventing agglomeration and ensuring consistent performance.
7. Eco-Friendly Solvent (20-25%): Serves as a medium for applying the coating, ensuring even spreading and rapid drying during the application process.
8. Optional Pigments or Dyes (0-2%): Used for aesthetic purposes or to provide a light tint, depending on specific application requirements.
This composition is applied to the substrate using conventional methods such as spray coating, dip coating, or brush application, forming a thin and uniform protective layer that is resistant to environmental degradation.
Inventive Features of the Invention
An inventive aspect of the invention is to provide a UV-filtering coating composition that effectively blocks over 99% of harmful UVA and UVB rays, ensuring superior protection for the eyes and reducing the risk of long-term ocular damage. This high level of protection is achieved through the synergistic use of titanium dioxide and zinc oxide nanoparticles.
Another inventive aspect of the invention is to provide a durable coating that maintains its UV-protective properties over extended exposure to sunlight, extreme temperatures, and physical wear. The inclusion of silica nanoparticles and an acrylate polymer binder ensures the coating's resistance to scratches and environmental degradation.
Yet another inventive aspect of the invention is to provide a versatile coating composition that can adhere uniformly to a variety of transparent substrates, including glass, polycarbonate, and acrylic materials. This versatility expands the potential applications of the invention across different industries and use cases.
Still another inventive aspect of the invention is to provide an environmentally friendly and non-toxic formulation that prioritizes user safety and sustainability. By utilizing eco-friendly solvents and avoiding harmful chemical additives, the invention addresses the growing demand for sustainable products.
An additional inventive aspect of the invention is to integrate anti-reflective properties into the coating composition, ensuring minimal glare and improved visual comfort for the user. This feature is particularly beneficial for individuals working in environments with high light intensity or glare.
Yet another inventive aspect of the invention is to provide a customizable formulation that allows for adjustable levels of UV protection. By varying the concentration of UV-blocking nanoparticles, the composition can be tailored to meet specific requirements, from general-purpose eyewear to specialized industrial applications.
Still another inventive aspect of the invention is to ensure that the coating composition does not alter the visual clarity or color perception of the user, making it suitable for precision-demanding applications such as medical visors, laboratory goggles, or camera lenses.
Present invention represents a significant advancement in optical protection technology, offering a comprehensive solution to the challenges of UV protection, durability, and environmental sustainability while maintaining cost-effectiveness and scalability for widespread adoption.
BRIEF DESCRIPTION OF DRAWINGS:
The accompanying drawings illustrate various embodiments of "A UV-Filtering Eye Shield Coating Composition," highlighting key aspects of its formulation and application. These figures are intended for illustrative purposes to aid in understanding the invention and are not meant to limit its scope.
FIG. 1 depicts a block diagram of a UV-filtering eye shield coating composition, showing its components and their interaction within the formulation, according to an embodiment of the present invention.
The drawings provided will be further described in detail in the following sections. They offer a visual representation of the UV-filtering coating's formulation, application methods, and resulting protective layer, helping to clarify and support the detailed description of the invention.
DETAILED DESCRIPTION OF THE INVENTION:
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that the embodiments may be combined, or that other embodiments may be utilized and that structural and logical changes may be made without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents.
The present invention is described in brief with reference to the accompanying drawings. Now, refer in more detail to the exemplary drawings for the purposes of illustrating non-limiting embodiments of the present invention.
As used herein, the term "comprising" and its derivatives including "comprises" and "comprise" include each of the stated integers or elements but does not exclude the inclusion of one or more further integers or elements.
As used herein, the singular forms "a", "an", and "the" include plural referents unless the context clearly dictates otherwise. For example, reference to "a device" encompasses a single device as well as two or more devices, and the like.
As used herein, the terms "for example", "like", "such as", or "including" are meant to introduce examples that further clarify more general subject matter. Unless otherwise specified, these examples are provided only as an aid for understanding the applications illustrated in the present disclosure, and are not meant to be limiting in any fashion.
As used herein, the terms ""may", "can", "could", or "might" be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. These exemplary embodiments are provided only for illustrative purposes and so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. The invention disclosed may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Various modifications will be readily apparent to persons skilled in the art. The general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Moreover, all statements herein reciting embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future (i.e., any elements developed that perform the same function, regardless of structure). Also, the terminology and phraseology used is for the purpose of describing exemplary embodiments and should not be considered limiting. Thus, the present invention is to be accorded the widest scope encompassing numerous alternatives, modifications and equivalents consistent with the principles and features disclosed. For purpose of clarity, details relating to technical material that is known in the technical fields related to the invention have not been described in detail so as not to unnecessarily obscure the present invention.
Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the "invention" may in some cases refer to certain specific embodiments only. In other cases, it will be recognized that references to the "invention" will refer to subject matter recited in one or more, but not necessarily all, of the claims.
All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
Various terms as used herein are shown below. To the extent a term used in a claim is not defined below, it should be given the broadest definition and persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all groups used in the appended claims.
With reference to FIG. 1, in an embodiment of the present invention, the UV-filtering eye shield coating composition is a specialized formulation designed to provide effective protection against harmful ultraviolet (UV) radiation. This composition incorporates a carefully balanced mixture of ingredients to ensure not only superior UV protection but also excellent durability, optical clarity, and versatility. The primary component of the composition is titanium dioxide nanoparticles, which are included in concentrations ranging from 10-15%. These nanoparticles act as highly effective UV-blocking agents, capable of absorbing and scattering both UVA and UVB rays. By leveraging the unique properties of titanium dioxide, the composition ensures a high degree of protection from solar radiation, minimizing potential harm to the eyes.
Complementing the titanium dioxide is zinc oxide nanoparticles, present in concentrations of 8-12%. Zinc oxide enhances the UV protection by specifically targeting the UVA spectrum, which is responsible for long-term skin and eye damage. Together with titanium dioxide, these nanoparticles create a robust defense against a broad spectrum of UV radiation. The inclusion of these two types of nanoparticles provides a synergistic effect, ensuring that over 99% of harmful UV rays are effectively blocked. This high level of protection makes the composition suitable for various applications, including eyewear, visors, and other optical devices.
To enhance the physical properties of the coating, silica nanoparticles are incorporated into the formulation at concentrations of 5-8%. Silica nanoparticles contribute significantly to the scratch resistance of the coating, ensuring that the protective layer remains intact even under harsh conditions. Additionally, these nanoparticles improve the adhesion of the coating to different substrates, such as glass, polycarbonate, and acrylic. This feature ensures that the coating can be uniformly applied to a wide range of materials, making it adaptable for diverse use cases.
The composition includes an acrylate polymer binder in concentrations of 30-35%. This binder forms the structural matrix of the coating, ensuring durability and maintaining the optical transparency of the protective layer. The acrylate polymer provides flexibility and resilience, allowing the coating to withstand prolonged exposure to environmental factors such as sunlight, humidity, and temperature variations without degradation. The durability imparted by the acrylate polymer ensures that the coating retains its protective properties over an extended period, making it suitable for both consumer and industrial applications.
To enhance visual comfort, the composition incorporates an anti-reflective additive at concentrations of 2-5%. This additive minimizes glare and improves optical clarity, making the coating ideal for applications where precise visibility is critical. For example, the anti-reflective properties are particularly beneficial in eyewear for outdoor use, where excessive glare can be distracting or uncomfortable. The integration of this additive ensures that the coating not only protects the eyes but also enhances the user's overall visual experience.
A dispersing agent, included at 1-3%, ensures the uniform distribution of nanoparticles within the composition. This component prevents the aggregation of nanoparticles, which could otherwise lead to inconsistencies in the protective layer. The dispersing agent plays a crucial role in maintaining the optical clarity and effectiveness of the coating, ensuring that every part of the treated surface receives uniform protection.
The eco-friendly solvent, present in concentrations of 20-25%, acts as the medium for the composition. It facilitates the application of the coating by ensuring even spreading and rapid drying during the curing process. The use of an eco-friendly solvent underscores the composition's commitment to sustainability, ensuring that it is safe for both users and the environment. The solvent evaporates after application, leaving behind a durable and transparent protective layer.
For applications requiring aesthetic customization, optional pigments or dyes can be added to the composition in concentrations of 0-2%. These pigments provide a light tint or other visual effects without compromising the protective properties or optical clarity of the coating. This feature makes the composition adaptable to consumer preferences and specific branding requirements.
The versatility of the composition is further demonstrated by its compatibility with conventional application methods. The coating can be applied using spraying, dip-coating, or brush application, making it easy to integrate into existing manufacturing processes. Once applied, the composition dries to form a thin, uniform protective layer that adheres securely to the substrate. The drying process can be accelerated using heat or UV curing, depending on the specific requirements of the application.
One of the key advantages of this composition is its ability to maintain its protective properties under prolonged exposure to environmental conditions. Whether subjected to intense sunlight, high humidity, or temperature fluctuations, the coating remains intact and effective. This durability makes it suitable for applications in outdoor eyewear, industrial goggles, and automotive windshields, where reliability is paramount.
The composition also offers customizable levels of UV protection by adjusting the concentration of titanium dioxide and zinc oxide nanoparticles. This flexibility allows the formulation to be tailored for specific use cases, ranging from everyday consumer eyewear to specialized industrial and medical applications. For instance, higher concentrations of nanoparticles can be used for applications requiring maximum UV protection, such as goggles for workers in high-UV environments.
The coating integrates features that enhance its usability and longevity. The scratch-resistant properties provided by silica nanoparticles ensure that the protective layer remains clear and effective even under physical wear. The anti-reflective properties enhance visual comfort, reducing glare in bright conditions. The eco-friendly and non-toxic nature of the composition ensures that it is safe for users, including children, and minimizes its environmental impact.
The composition's adaptability extends beyond eyewear. It can be applied to other transparent surfaces such as camera lenses, smartphone screens, and medical visors, broadening its potential applications. The ability to provide UV protection without altering the color perception or clarity of the substrate makes it suitable for precision-demanding uses. For example, in medical environments, the coating can be applied to surgical visors to protect professionals from UV exposure while maintaining clear visibility.
The detailed formulation and innovative features of this UV-filtering eye shield coating composition represent a significant advancement in optical protection technology. By addressing the limitations of existing solutions and introducing new possibilities for customization and application, the composition sets a new standard for durability, clarity, and environmental sustainability. Its comprehensive approach to UV protection ensures that it meets the diverse needs of modern users, from outdoor enthusiasts to industrial workers and medical professionals.
The working of the UV-filtering eye shield coating composition is based on the synergistic interaction of its carefully formulated components to deliver effective UV protection, optical clarity, and durability. Each ingredient plays a specific role in ensuring the coating's functionality, adaptability, and ease of use. The following details explain how the composition works:
1. UV Protection Mechanism:
The primary functionality of the coating lies in its ability to block harmful ultraviolet (UV) radiation. Titanium dioxide (10-15%) and zinc oxide (8-12%) nanoparticles form the active UV-blocking agents. These nanoparticles absorb and scatter UV rays across the UVA and UVB spectrum, preventing them from reaching the eyes or the surface of the substrate. Titanium dioxide is particularly effective at scattering high-energy UVB rays, while zinc oxide targets the longer wavelengths in the UVA spectrum. Together, these materials ensure broad-spectrum UV protection, achieving over 99% efficiency in shielding the user from UV exposure.
2. Scratch Resistance and Adhesion:
The inclusion of silica nanoparticles (5-8%) enhances the mechanical properties of the coating. These nanoparticles create a hard, protective surface that resists scratches and abrasions, ensuring the coating remains intact under regular use. Silica also improves the adhesion of the coating to substrates such as glass, polycarbonate, and acrylic. This ensures a strong and uniform bond, allowing the coating to remain effective over time without peeling or flaking.
3. Formation of a Durable Matrix:
The acrylate polymer binder (30-35%) acts as the backbone of the coating, forming a durable and flexible matrix. This matrix holds the nanoparticles in place and provides structural integrity to the coating. It ensures that the protective layer adheres well to the substrate, maintains optical clarity, and withstands environmental factors such as temperature fluctuations, humidity, and prolonged sunlight exposure. The binder also ensures that the coating can flex without cracking, making it suitable for use on curved surfaces like eyewear and visors.
4. Anti-Reflective Properties:
The anti-reflective additive (2-5%) works by reducing glare and enhancing the optical clarity of the coated surface. This is achieved by altering the refractive index of the coating to minimize light reflection. The result is a clearer, more comfortable visual experience, particularly in bright environments. This feature is especially beneficial for users requiring precise visibility, such as outdoor workers, drivers, and medical professionals.
5. Nanoparticle Distribution:
To ensure consistent performance, the dispersing agent (1-3%) plays a critical role in preventing the aggregation of nanoparticles. This component ensures that the titanium dioxide, zinc oxide, and silica nanoparticles are uniformly distributed within the composition. A well-dispersed formulation guarantees that every part of the coated surface offers equal levels of UV protection, scratch resistance, and optical clarity.
6. Application Process:
The composition is designed for ease of application using conventional methods such as spray coating, dip-coating, or brush application. The eco-friendly solvent (20-25%) facilitates the smooth application of the coating by reducing its viscosity and ensuring even spreading. Once applied, the solvent evaporates quickly, leaving behind a uniform, transparent, and durable protective layer. For industrial applications, the drying process can be accelerated using heat or UV curing methods.
7. Customizable Protection Levels:
The concentration of titanium dioxide and zinc oxide nanoparticles can be adjusted during the preparation process to provide varying levels of UV protection. For example, higher nanoparticle concentrations can be used for applications requiring maximum protection, such as industrial goggles or medical visors, while lower concentrations may suffice for consumer eyewear. This flexibility allows the composition to be tailored to specific user requirements.
8. Durability under Environmental Stress:
The coating is formulated to withstand prolonged exposure to sunlight, humidity, and extreme temperatures without degradation. The acrylate polymer binder and silica nanoparticles contribute to the physical robustness of the coating, while the titanium dioxide and zinc oxide nanoparticles remain effective in absorbing and scattering UV rays over time. This durability ensures that the coating retains its protective and aesthetic properties throughout its lifespan.
9. Optional Aesthetic Customization:
Optional pigments or dyes (0-2%) can be incorporated into the composition to provide a light tint or other visual effects without compromising UV protection or optical clarity. This feature allows the coating to meet aesthetic and branding requirements for specific applications, such as tinted eyewear or decorative visors.
10. End-Use Applications:
Once applied, the coating works seamlessly across a range of applications. On eyewear, it provides a clear, durable layer that protects the eyes from UV damage while reducing glare and maintaining visibility. On industrial goggles, it ensures safety under harsh working conditions by resisting scratches and environmental stress. For automotive windshields, the coating minimizes glare while protecting against UV damage to interior materials. In medical visors, the coating ensures clear visibility and safeguards users from UV exposure under bright surgical lights.
Therefore, the UV-filtering eye shield coating composition combines advanced materials and engineering to provide comprehensive protection and functionality. Its ability to block UV radiation, resist physical damage, and maintain optical clarity makes it a highly versatile solution for a wide range of applications. The composition's design and working mechanisms ensure that it delivers reliable and long-lasting performance while remaining adaptable to user-specific needs.
To validate the effectiveness of the UV-filtering eye shield coating composition, a series of experiments were conducted. These experiments aimed to evaluate the composition's UV-blocking efficiency, optical clarity, scratch resistance, and durability under various environmental conditions. The data obtained from these tests demonstrate the robust performance of the composition and its suitability for a wide range of applications.
The first set of experiments assessed the UV-blocking efficiency of the coating. Transparent polycarbonate sheets were coated with the composition using a spray application method and allowed to dry under controlled conditions. The UV transmittance of the coated and uncoated samples was measured using a UV-Vis spectrophotometer across the UVA and UVB spectrum (280-400 nm). The results showed that the coated samples blocked over 99% of UV radiation, with transmittance values below 1% across the tested wavelength range. This outcome confirms the efficacy of the titanium dioxide and zinc oxide nanoparticles in providing broad-spectrum UV protection.
The optical clarity of the coating was evaluated by measuring the haze and light transmission properties of the coated samples. Using a haze meter, the percentage of light scattered through the coating was recorded. The haze values for the coated samples were below 2%, indicating excellent optical clarity. Additionally, total light transmission exceeded 90%, confirming that the coating does not significantly affect visibility. These results validate the inclusion of an acrylate polymer binder and a dispersing agent, which ensure the uniform distribution of nanoparticles and the preservation of optical clarity.
To test the scratch resistance of the coating, a pencil hardness test was performed following ASTM D3363 standards. Coated polycarbonate samples were subjected to varying hardness levels using pencils ranging from 2B to 9H. The results indicated that the coating exhibited scratch resistance up to 7H, outperforming many commercially available coatings. This enhanced scratch resistance is attributed to the silica nanoparticles, which contribute to the mechanical robustness of the protective layer.
The durability of the coating under environmental stress was evaluated by subjecting the samples to accelerated aging tests. Coated samples were exposed to continuous UV radiation using a xenon arc lamp for 500 hours to simulate prolonged sunlight exposure. After the test, the UV-blocking efficiency and optical clarity of the samples were re-measured. The results showed no significant degradation in performance, with UV transmittance remaining below 1% and haze values unchanged. These findings confirm the stability of the coating under intense UV exposure.
To assess the coating's adhesion properties, a cross-cut adhesion test was conducted following ASTM D3359 standards. The coating was applied to glass and polycarbonate substrates, and a grid pattern was cut into the surface. Adhesive tape was applied and removed to evaluate the adhesion strength. The test revealed no peeling or detachment of the coating, demonstrating excellent adhesion to both types of substrates. This result highlights the effectiveness of the acrylate polymer binder in ensuring strong bonding.
The anti-reflective properties of the coating were validated by measuring the reflectance of the coated and uncoated samples. Using a reflectometer, the coated samples exhibited a 25% reduction in surface reflection compared to the uncoated samples. This outcome demonstrates the effectiveness of the anti-reflective additive in minimizing glare and enhancing visual comfort.
Environmental sustainability was assessed by analyzing the composition for the presence of toxic substances. The formulation was subjected to chemical analysis using gas chromatography-mass spectrometry (GC-MS) to detect volatile organic compounds (VOCs) and other harmful substances. The results confirmed the absence of hazardous chemicals, validating the eco-friendly nature of the composition. Additionally, the solvent used in the formulation was tested for biodegradability, with results indicating over 80% degradation within 28 days under standard conditions.
A final test was conducted to evaluate the practical applicability of the coating. Eyeglasses, industrial goggles, and automotive windshields were coated and subjected to field testing in various environments, including outdoor sunlight, industrial settings, and automotive conditions. Users reported significant reductions in glare, enhanced visibility, and effective protection from UV exposure. The coated surfaces remained clear and scratch-free after prolonged use, confirming the practicality and performance of the invention in real-world applications.
Therefore, the experimental validation of the UV-filtering eye shield coating composition demonstrates its exceptional performance in UV protection, optical clarity, scratch resistance, adhesion, and durability. The experimental data support the claims of the invention and establish its reliability and effectiveness across a range of applications. These results confirm that the composition is a robust, eco-friendly, and versatile solution for protecting eyes and optical surfaces from harmful UV radiation.
ADVANTAGES OF THE INVENTION:
The prime advantage of the invention is to provide superior UV protection, blocking over 99% of UVA and UVB rays, effectively reducing the risk of long-term eye damage and enhancing user safety in sunlight exposure.
Another advantage of the invention is its exceptional optical clarity, ensuring minimal haze and maintaining over 90% light transmission, making it suitable for applications requiring precise visibility, such as medical visors and high-performance eyewear.
Yet another advantage of the invention is its scratch-resistant properties, achieved through silica nanoparticles, which ensure that the coating remains durable and intact even under abrasive conditions, extending the lifespan of the coated surfaces.
Still another advantage of the invention is its anti-reflective properties, which minimize glare and enhance visual comfort for users in bright environments, making it ideal for outdoor activities, driving, and industrial applications.
A further advantage of the invention is its versatility in application, allowing it to adhere uniformly to diverse substrates such as glass, polycarbonate, and acrylic, making it adaptable for various consumer and industrial uses.
An additional advantage of the invention is its eco-friendly composition, which excludes toxic substances and incorporates biodegradable solvents, ensuring environmental sustainability and user safety during manufacturing, application, and disposal.
Another advantage of the invention is its durability, allowing the coating to withstand prolonged exposure to sunlight, humidity, and temperature fluctuations, maintaining its UV protection and aesthetic properties over extended periods.
Yet another advantage of the invention is its customizable formulation, which enables adjustable levels of UV protection, catering to specific user requirements across consumer, industrial, and medical applications.
Still another advantage of the invention is its compatibility with conventional application methods such as spraying, dip-coating, or brushing, simplifying integration into existing manufacturing processes and ensuring ease of use.
A further advantage of the invention is its ability to enhance user experience by combining protection, durability, and aesthetic appeal, making it a comprehensive solution for diverse optical protection needs.
, Claims:CLAIM(S):
We Claim:
1. A UV-filtering eye shield coating composition (100), comprising:
a. Titanium dioxide nanoparticles (10-15%) for absorbing and scattering harmful UVA and UVB radiation;
b. Zinc oxide nanoparticles (8-12%) for enhanced UV protection;
c. Silica nanoparticles (5-8%) for scratch resistance and adhesion improvement;
d. An acrylate polymer binder (30-35%) to form a durable and transparent matrix;
e. An anti-reflective additive (2-5%) to reduce glare;
f. A dispersing agent (1-3%) for uniform nanoparticle distribution;
g. An eco-friendly solvent (20-25%) for application and drying; and
h. Optional pigments or dyes (0-2%) for aesthetic purposes.
2. The UV-filtering eye shield coating composition of claim 1, wherein the composition blocks over 99% of UVA and UVB radiation.
3. The UV-filtering eye shield coating composition of claim 1, wherein the composition is applied to transparent substrates such as glass, polycarbonate, and acrylic using methods including spraying, dip-coating, or brush application.
4. The UV-filtering eye shield coating composition of claim 1, wherein the composition includes eco-friendly and non-toxic materials, ensuring safety for users and the environment.
5. The UV-filtering eye shield coating composition of claim 1, wherein the coating maintains its UV-protective properties under prolonged exposure to sunlight, humidity, and temperature variations.
6. The UV-filtering eye shield coating composition of claim 1, wherein the concentration of UV-blocking nanoparticles can be adjusted to provide customizable levels of UV protection.
7. The UV-filtering eye shield coating composition of claim 1, wherein the coating integrates anti-reflective properties to enhance optical clarity and minimize glare.
8. The UV-filtering eye shield coating composition of claim 1, wherein the coating is suitable for applications such as eyewear, industrial goggles, visors, automotive windshields, and camera lenses.
9. The UV-filtering eye shield coating composition of claim 1, wherein the coating provides scratch resistance and durability suitable for industrial and outdoor applications.
10. A method of forming a UV-filtering protective coating, comprising:
a. Preparing the composition of claim 1;
b. Applying the composition to a transparent substrate using a conventional application method; and
c. Allowing the composition to dry, forming a uniform and durable protective layer.
Documents
Name | Date |
---|---|
202411090266-COMPLETE SPECIFICATION [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-DECLARATION OF INVENTORSHIP (FORM 5) [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-DRAWINGS [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-EDUCATIONAL INSTITUTION(S) [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-EVIDENCE FOR REGISTRATION UNDER SSI [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-FIGURE OF ABSTRACT [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-FORM 1 [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-FORM FOR SMALL ENTITY(FORM-28) [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-FORM-9 [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-POWER OF AUTHORITY [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-PROOF OF RIGHT [20-11-2024(online)].pdf | 20/11/2024 |
202411090266-REQUEST FOR EARLY PUBLICATION(FORM-9) [20-11-2024(online)].pdf | 20/11/2024 |
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