A SYSTEM OF PROACTIVE MONITORING AND MAINTENANCE OF SCRAGG MILLS MACHINES IN THE TIMBER INDUSTRY

Abstract

A system of proactive monitoring and maintenance of Scragg Mills Machines in the timber industry, comprises a TDAF_SMTMote (100), which is outfitted with an STM32 Processor Board (140), nRF Module (150), Vibration Sensor (110), Pressure Sensor (120), and Power Supply (130), is utilized for data acquisition and processing; wherein it incorporates sensors for recording machine vibrations and pressure variations, which are wirelessly transmitted via nRF communication to a cloud server for real-time Trending Data Analysis and FFT. The TDAF_SMRMote that is equipped with STM32 Processor Board, nRF Module, ESP01 Wifi Module, Display and Power Supply, is utilized for facilitating local visualization of real-time machine data, connecting to the customized cloud server via nRF communication, and showing alerts on the web dashboard, ensuring efficient tracking and timely response to discrepancies in the performance of Scragg Mills Machines in the Timber Industry. The STM32 Processor Board, which is a part of both motes, serves as the main processing unit. It processes data, facilitates wireless communication between sensors, wireless modules, and the cloud server, and allows for real-time monitoring and analysis of Scragg Mills Machines in the Timber Industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a system of proactive monitoring and maintenance of Scragg Mills Machines in the timber industry.
BACKGROUND OF THE INVENTION
The timber industry faces significant obstacles in effectively managing and maintaining the operation of Scragg Mills Machines, which are essential elements in the wood processing process. The lack of an all-encompassing monitoring system has made it difficult to quickly detect possible issues such as unusual vibrations and pressure changes. Reactive maintenance techniques have been the result of a lack of timely understanding regarding machine performance trends, which typically results in costly downtime and decreased efficiency.
US4666098A A creel is provided for a textile machine, the creel including a frame mounted in a C-shaped support structure so as to be pivotal about its vertical central axis. The frame defines four spaces on each of three levels. In each space are pivotally mounted a pair of mutually spaced package support arms which are movable between two operative positions offset towards each side of the space so that a larger diameter reserve package can only be accomodated on one package arm when the in-use package on the other package arm of that pair has been used sufficiently to reduce its diameter significantly. This enables large packages to be used in a creel of lower height than would otherwise be required, to reduce package handling problems. The new package can be put into the creel when the in-use package is of sufficiently small diameter and since both packages are mounted in operative positions transfer of yarn unwinding can be made to the new package on expiry of the in-use package without the attendance of the machine operator.
Research Gap: FFT analytics of trending data of FFT of Scragg Mills Machine with nRF network, IoT and Cloud Integration in the Timber Industry is the novelty of the system.
JPS59194974A relates to a glue 1-nor for textile yarn processing machines. It is an object of the present invention to provide a creel with a reduced height so that the top package can be accessed more easily than in previously used creels. The present invention allows a greater number of packages to be received on each stage of the creel, thus increasing the height of the creel compared to the height of previous creels while still carrying the required number of packages for each span of the textile machine. It can be lowered.
Research Gap: FFT analytics of trending data of FFT of Scragg Mills Machine with nRF network, IoT and Cloud Integration in the Timber Industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This revolutionary solution acts as a sophisticated monitoring and analytics system built for Scragg Mills Machines within the Timber Industry. With the use of wireless connectivity and state-of-the-art sensors, it continuously gathers and examines critical information about pressure changes and machine vibrations. By executing Fast Fourier Transform and Trending Data Analysis using complex algorithms, the system provides real-time insights into the performance trends of the machine. These results are easily accessed through an intuitive web interface, enabling operators to make knowledgeable decisions about operational and maintenance procedures.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The hardware and software components of this cutting-edge technology are flawlessly integrated to function. The devices, TDAF_SMTMote and TDAF_SMRMote, are the main components. A number of sensors and processing powers are included in the TDAF_SMTMote device, which uses an STM32 Processor Board as its central processing unit, a nRF Module for wireless communication, a Vibration Sensor to record machine vibrations, a Pressure Sensor to track pressure changes, and a dedicated Power Supply to run the device continuously. In gathering vital information about the functionality and state of the Scragg Mills Machines, it is crucial. On the other hand, the TDAF_SMRMote has an STM32 Processor Board, an ESP01 Wifi Module for connectivity, a nRF Module for wireless communication, a Display for real-time information visualization, and a Power Supply. This gadget acts as a user interface, allowing communication with the cloud server and local information display.
A cloud server specifically created for this invention receives the data collected from both types of devices and is delivered via the nRF network. Within the cloud server, a series of preconfigured algorithms are employed for Trending Data Analysis and Fast Fourier Transform (FFT), delivering insights into the condition and performance patterns of the Scragg Mills Machines. A web dashboard that is easy to use provides access to the analysis results. To ensure rapid response to any abnormalities or potential maintenance issues, the system is configured to create alerts. The web dashboard and the local display of the TDAF_SMRMote device both show these notifications. Furthermore, maintenance notifications are forwarded via email to authorized operators and authorities, enabling pre-emptive and proactive actions.
BEST METHOD OF WORKING
1. In order to facilitate proactive monitoring and maintenance of Scragg Mills Machines in the timber industry, the TDAF_SMTMote (100), which is outfitted with an STM32 Processor Board (140), nRF Module (150), Vibration Sensor (110), Pressure Sensor (120), and Power Supply (130), is utilized for data acquisition and processing. It incorporates sensors for recording machine vibrations and pressure variations, which are wirelessly transmitted via nRF communication to a cloud server for real-time Trending Data Analysis and FFT.
2. The TDAF_SMRMote that is equipped with STM32 Processor Board, nRF Module, ESP01 Wifi Module, Display and Power Supply, is utilized for facilitating local visualization of real-time machine data, connecting to the customized cloud server via nRF communication, and showing alerts on the web dashboard, ensuring efficient tracking and timely response to discrepancies in the performance of Scragg Mills Machines in the Timber Industry.
3. The STM32 Processor Board, which is a part of both motes, serves as the main processing unit. It processes data, facilitates wireless communication between sensors, wireless modules, and the cloud server, and allows for real-time monitoring and analysis of Scragg Mills Machines in the Timber Industry.
4. The nRF Module, which is integrated into both motes, serves to enable wireless communication between devices, facilitate the smooth transmission of sensor data, and guarantee effective connectivity to the cloud server for real-time monitoring and analysis of Scragg Mills Machines in the timber industry.
5. The Pressure and Vibration Sensors are both integrated into TDAF_SMTMote. The Pressure Sensor tracks pressure variations, while the Vibration Sensor gathers important information on machine vibrations. Together, these sensors enable real-time monitoring and analysis of Scragg Mills Machines in the Timber Industry, enabling proactive maintenance and improving overall operational efficiency.
6. The TDAF_SMRMote's integrated ESP01 Wifi Module is used to enable wireless connectivity. This enables the TDAF_SMRMote to connect to the customized cloud server, enabling real-time data visualization and improving the machine monitoring and alerting capabilities for Scragg Mills in the timber industry.
7. The displays interfaced in both motes are utilized to improve human interaction, guarantee efficient monitoring of Scragg Mills Machines in the Timber Industry, and provide a local interface for real-time visualization of machine data and alarms.
8. The Power Supply, which is an external plug in both of the motes, is used to supply all components with consistent, dependable power, guaranteeing the continuous operation of the TDAF_SMTMote and TDAF_SMRMote devices. This supports the continuous monitoring and analysis of Scragg Mills Machines in the Timber Industry.
ADVANTAGES OF THE INVENTION
1. This novel system uses sensors to record pressure changes and machine vibrations through the integration of the TDAF_SMTMote, which functions as a data processing and collection unit. In order to provide prompt Trending Data Analysis and FFT, these collected data are wirelessly transferred via nRF connection to a cloud server. This enables proactive monitoring and maintenance of Scragg Mills Machines in the timber industry.
2. This innovation's TDAF_SMRMote, which functions as a user interface and display unit, makes it easier to visualize local machine data in real time. Through nRF communication, it connects to the customized cloud server, providing alerts on the online dashboard, guaranteeing effective monitoring, and facilitating a prompt response to variations in Scragg Mills Machine performance in the timber industry.
3. A key component of this innovation is the nRF Module, which makes it possible for devices to communicate wirelessly, transmits sensor data smoothly, and has an effective connection to the cloud server for real-time monitoring and analysis of Scragg Mills Machines in the timber industry.
4. To enable real-time monitoring and analysis of Scragg Mills machines in the timber industry, the Vibration Sensor records vital information on machine vibrations, while the Pressure Sensor tracks variations in pressure. This improves overall operational efficiency and enables preventive maintenance.
5. This innovation's ESP01 Wifi Module enables wireless communication, enabling the TDAF_SMRMote to establish a connection with the customized cloud server. Real-time data visualization and improved monitoring and alerting capabilities for Scragg Mills Machines in the timber industry are made possible by this connection.
6. The Display, which offers a local interface for the real-time presentation of machine data and warnings, is a crucial part of this innovation. It improves user engagement and guarantees efficient Scragg Mills Machines monitoring in the timber industry.

, Claims:1. A system of proactive monitoring and maintenance of Scragg Mills Machines in the timber industry, comprises a TDAF_SMTMote (100), which is outfitted with an STM32 Processor Board (140), nRF Module (150), Vibration Sensor (110), Pressure Sensor (120), and Power Supply (130), is utilized for data acquisition and processing; wherein it incorporates sensors for recording machine vibrations and pressure variations, which are wirelessly transmitted via nRF communication to a cloud server for real-time Trending Data Analysis and FFT.
2. The system as claimed in claim 1, wherein the TDAF_SMRMote that is equipped with STM32 Processor Board, nRF Module, ESP01 Wifi Module, Display and Power Supply, is utilized for facilitating local visualization of real-time machine data, connecting to the customized cloud server via nRF communication, and showing alerts on the web dashboard, ensuring efficient tracking and timely response to discrepancies in the performance of Scragg Mills Machines in the Timber Industry.
3. The system as claimed in claim 1, wherein the STM32 Processor Board, which is a part of both motes, serves as the main processing unit. It processes data, facilitates wireless communication between sensors, wireless modules, and the cloud server, and allows for real-time monitoring and analysis of Scragg Mills Machines in the Timber Industry.
4. The system as claimed in claim 1, wherein the nRF Module, which is integrated into both motes, serves to enable wireless communication between devices, facilitate the smooth transmission of sensor data, and guarantee effective connectivity to the cloud server for real-time monitoring and analysis of Scragg Mills Machines in the timber industry.
5. The system as claimed in claim 1, wherein the Pressure and Vibration Sensors are both integrated into TDAF_SMTMote; and the Pressure Sensor tracks pressure variations, while the Vibration Sensor gathers important information on machine vibrations; and together, these sensors enable real-time monitoring and analysis of Scragg Mills Machines in the Timber Industry, enabling proactive maintenance and improving overall operational efficiency.
6. The system as claimed in claim 1, wherein the TDAF_SMRMote's integrated ESP01 Wifi Module is used to enable wireless connectivity; and this enables the TDAF_SMRMote to connect to the customized cloud server, enabling real-time data visualization and improving the machine monitoring and alerting capabilities for Scragg Mills in the timber industry.
7. The system as claimed in claim 1, wherein the displays interfaced in both motes are utilized to improve human interaction, guarantee efficient monitoring of Scragg Mills Machines in the Timber Industry, and provide a local interface for real-time visualization of machine data and alarms.
8. The system as claimed in claim 1, wherein the Power Supply, which is an external plug in both of the motes, is used to supply all components with consistent, dependable power, guaranteeing the continuous operation of the TDAF_SMTMote and TDAF_SMRMote devices;

and this supports the continuous monitoring and analysis of Scragg Mills Machines in the Timber Industry.

Documents