A SYSTEM FOR REAL-TIME MONITORING OF TRADITIONAL COATING MACHINES IN THE TEXTILE INDUSTRY

Abstract

An External Monitoring Solution for Conventional Coating Machines in the Textile Industry (EMSOC_TCMTxNode) is provided to enable real-time monitoring and data-driven decision-making. The system integrates an array of sensors, including temperature, pressure, vibration, and accelerometer sensors, to capture real-time data during machine operation. This data is transmitted wirelessly via a GSM modem to a customized cloud server for processing and storage. The system utilizes IoT technology for seamless communication between the monitoring device and the cloud server. A machine learning algorithm analyzes the data on the cloud server to identify patterns and trends, generating critical alerts and detailed analytics. These results are displayed on the monitoring device's display and a personalized web dashboard, providing both on-site and remote access to real-time insights into the condition of the coating machines.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a system for monitoring the operational status of traditional coating machines in the textile industry in real-time.
BACKGROUND OF THE INVENTION
Traditional coating machines in the textile industry have major limitations in terms of monitoring and maintaining optimal operational conditions. Without a proper real-time monitoring system, it is difficult for operators and regulatory bodies to promptly detect and address issues such as temperature fluctuations, pressure variations, vibrations, and other critical parameters affecting machine performance. This lack of a comprehensive solution hinders proactive decision-making, leading to increased maintenance costs, reduced productivity, and extended downtime. Followings are some prior arts to the present invention:
RU2664889C1 This invention relates to painting and can be used in the automotive, commercial vehicle, space, light and heavy industries, shipbuilding and other industries. First system for controlling the painting process at the first production facility and automatically adjusting the painting parameters within the first multi-parameter painting system based on sensor data, collected from various first sensor modules receiving data from various points within the first painting system, contains a database of quality assurance parameters. Database of quality assurance parameters is made with the possibility of providing an indication of the ideal range of the attribute of the finally painted product. System also includes an electronic sensor module configured to automatically measure the attribute of the final painted product on the finished product, and a quality assurance processing module configured to: receiving over the network the result of measuring the attribute of the permanently colored product from the electronic sensor module and determining that the measured result of the attribute of the permanently colored product is outside the ideal range. In addition, the system comprises a painting system configuration module configured to access the database of the first production means for one or more operating parameters from one or more painting machines, which perform the stage of the painting process of the finished product, and for one or more components of the paint mixture, which are used in the painting process of the finished product, and determining, using the first multi-parameter analysis, at least one or more first operating parameters which, when adjusted, would result in the parameter of the final painted product for future products within the ideal range. Multi-parameter analysis takes into account at least the current environmental conditions, machine operation parameters and paint components. System also comprises a computer device comprising a screen configured to display a proposed correction of at least one operating parameter. Proposed correction is taken from the painting system configuration module. Invention also comprises a method oriented to a computer server for controlling the painting process, for receiving data and presenting the calculated corrections during the painting process and the computer system.
US10132790B2 A method for receiving data and providing calculated adjustments to a paint application process can comprise receiving at the server a first operating parameter associated with a first paint processing machine at a first painting facility. The method can also comprise receiving at the server a first quality control measurement from an analysis of a finished first paint product. Additionally, the method can comprise accessing from a database a set of historical operating parameters associated with the first painting processing machine. Further, the method can comprise automatically identifying a deficiency in the finished first paint product based upon the first quality control measurement. Further still, the method can comprise transmitting to a mobile computing device screen a proposed adjustment to the first operating parameter that will correct the deficiency.
None of the prior art indicate above either alone or in combination with one another disclose what the present invention has disclosed.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The present invention provides an External Monitoring Solution for Conventional Coating Machines in the Textile Industry (EMSOC_TCMTxNode) is provided. This solution integrates a range of sensors, Internet of Things (IoT) technology, and cloud-based analytics to enable real-time monitoring and data-driven decision-making for traditional coating machines in the textile sector. The system includes:
An ATmega328 SMD Board as the central processing unit to collect real-time data from various sensors, including temperature, pressure, vibration, and accelerometer, during the operation of the coating machines.
A GSM Modem for wireless communication and data transmission, ensuring seamless connectivity to a customized cloud server for real-time monitoring and analysis.
An RTC Module for accurate data timestamping and a Micro SD Card Module for secure local storage of the collected data, enhancing the reliability and integrity of the real-time monitoring system.
A Display to provide on-site operators with instant visual insights into the real-time status of the coating machines, improving situational awareness and facilitating prompt responses to critical alarms.
A Power Supply plug-in to ensure continuous and reliable power for the operation of the monitoring system. To further clarify advantages and features of the present invention, a more particular description of the invention is rendering by reference to specific embodiments thereof, which is illustrated in the appended drawing.
It is appreciated that the drawing depicts only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention is being described and explained with additional specificity and detail with the accompanying drawing.
BRIEF DESCRIPTION OF DRAWINGS
The foregoing detailed description of embodiments is better understood when read in conjunction with the attached drawing. For better understanding, each component is represented by a specific number which is further illustrated as a reference number for the components used with the figures.
Figure 1 represents block diagram of present system
Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. Furthermore, in terms of the construction of the system, one or more components of the system may have been represented in the drawing by conventional symbols, and the drawing may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawing with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
DETAILED DESCRIPTION OF THE INVENTION
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawing and specific language will be used to describe the same.
It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skilled in the art to which this invention belongs.
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
The present invention provides EMSOC_TCMTxNode, a real-time monitoring system for traditional coating machines in the textile industry. It comprises an array of sensors, including temperature, pressure, vibration, and accelerometer sensors, to capture real-time data during the operation of the machines. This data is then transmitted wirelessly via a GSM modem to a customized cloud server, where it is processed and stored.
The system utilizes IoT technology for seamless communication between the monitoring device and the cloud server, enabling continuous data streaming. Upon reaching the cloud server, the data is analyzed by a preset machine learning (ML) algorithm to identify patterns and trends indicative of the coating machines' performance and overall health. The ML model is trained to recognize normal operating conditions as well as potential issues or anomalies.
The results of the analysis, including critical alerts and detailed analytics, are displayed on the monitoring device's display and a personalized web dashboard. The on-site display provides operators with immediate insights into the condition of the coating machines, while the web dashboard offers a comprehensive overview for regulatory bodies and decision-makers, accessible through individual user accounts.
While specific language has been used to describe the present invention, any limitations arising on account thereto, are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.
Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment.
ADVANTAGES OF THE INVENTION: The present invention is having following advantages over the prior arts:
1. The EMSOC_TCMTxNode, which seamlessly integrates a range of sensors, IoT technology, and cloud-based analytics, plays a crucial part in this inventive solution. For conventional coating machines used in the textile sector, this connectivity allows for data-driven decision-making and real-time monitoring.
2. The GSM modem, which enables wireless communication and data transmission, is essential to the monitoring system. It guarantees a smooth connection to a customized cloud server, enabling real-time traditional textile coating equipment monitoring and analysis.
3. The combination of the temperature, vibration, pressure, and accelerometer sensors allows for the thorough monitoring of conventional coating machines in the textile sector. Real-time data on vital aspects including motion, temperature, pressure, and vibrations are provided by them, facilitating accurate analysis and prompt decision-making.
4. Accurate data timing is guaranteed by the RTC Module, and safe local data storage is enabled by the Micro SD Card Module. Both elements improve the real-time monitoring system's dependability and integrity for conventional textile coating machines.
5. The Display functions as a user interface, providing instantaneous visual insights into the current state of conventional coating machines to on-site operators. In the textile business, this improves situational awareness and makes it easier to respond quickly to important alarms.
, Claims:1. A system for real-time monitoring of traditional coating machines in the textile industry, comprising:
a. an ATmega328 SMD Board as a central processing unit configured to receive and process data from a plurality of sensors;
b. a plurality of sensors configured to capture real-time data during the operation of the coating machines, the plurality of sensors including at least a temperature sensor, a pressure sensor, a vibration sensor, and an accelerometer;
c. a GSM modem configured to transmit the real-time data to a cloud server;
d. an RTC module configured to provide accurate timestamps for the real-time data;
e. a Micro SD Card module configured for local storage of the real-time data;
f. a display configured to provide visual insights into the real-time status of the coating machines; and
g. a power supply plug-in configured for continuous power for the operation of the monitoring system.
2. The system as claimed in claim 1, wherein the cloud server is further configured to:
a. analyze the real-time data using a machine learning algorithm to identify patterns and trends; and
b. generates critical alerts and detailed analytics based on the identified patterns and trends.
3. The system as claimed in claim 1, further comprises a web dashboard configured to provide remote access to the real-time data and analytics.
4. The system as claimed in claim 3, wherein access to the web dashboard is restricted by secure user accounts.
5. The system as claimed in claim 1, wherein the display is configured to provide on-site operators with instant visual insights into the real-time status of the coating machines, improving situational awareness and facilitating prompt responses to critical alarms.

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