A SYSTEM FOR REAL-TIME MONITORING AND ANALYSIS OF THE SEALING PROCESS IN AN AUTOMOTIVE PROFILE EXTRUSION MACHINE (APEM)

Abstract

The present system makes it possible to monitor and analyze the sealing process in automobile Profile Extrusion Machines (APEMs) in real time, providing a critical solution for the automobile industry. Using a variety of sensors, the system captures real-time information on vibration, temperature, and proximity while the machine is in use. This data is then sent to a cloud server that is specifically designed for it, which makes efficient management and storage possible. The FFT and Trending data plots that the system generates provide instantaneous insights into the machine's functioning. The information is accessible through an easy-to-use web dashboard, which enables authorized workers to watch and analyze the sealing process remotely.

Specification

Description:FIELD OF THE INVENTION
The present invention particularly relates to a system for monitoring and analyzing the sealing process in automobile Profile Extrusion Machines (APEMs) in real time
BACKGROUND OF THE INVENTION
The automobile industry faces a significant difficulty in ensuring the efficiency and superior quality of the sealing process in automobile Profile Extrusion Machines (APEMs). Existing systems often lack sophisticated data analysis tools and real-time monitoring features, which delays the timely identification and resolution of operational issues. Production inefficiencies, longer downtime intervals, and a higher chance of defects could result from this circumstance. Moreover, the industry's ability to maintain comprehensive records and leverage previous data for continuous improvements is hindered by the lack of a centralized, secure data storage solution.
Followings are some prior arts to the present invention:
US8388173B The said prior art provides various embodiments for apparatuses and methods of manufacturing low profile housings for electronic and/or optoelectronic devices. Some embodiments provide low profile housings with a hollow casing comprising a first surface, second surface, and at least one lateral side surface. The housing is substantially light-diffusive. At least one cap is provided for sealing an end of the casing, with the at least one cap being sized to account for variations in the casing. At least one light emitting device, such as an LED, may be mounted within the casing. A mounting means may be included for mounting the housing to a mounting surface.
US20210245218A1 A device and method for designing lightweight, strong, material efficient, extruded and pultruded profiles, profile segments and surfaces produced in profile production with rotating dies creating superior resistance to compression, bending and buckling, higher energy absorption and right strength in the right place, by: varying the thickness along and across the direction of extrusion, making reinforcing patterns varying the profile thickness, and in some cases varying angles and patterns which increases the profile segments/surface resistance against compression, bending and buckling relative to the amount of material used and resulting in the manufacturing of optimized beams and surfaces that have superior properties in terms of strength/weight, stiffness/weight ratio, mechanical energy absorption/weight unit, deformation and natural frequency, thermal transfer capacity, the breaking of the laminar flow, increased/optimized surface for chemical and/or electrochemical reaction etc.
None of the prior art indicate above either alone or in combination with one another disclose what the present invention has disclosed.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The present system makes it possible to monitor and analyze the sealing process in automobile Profile Extrusion Machines (APEMs) in real time, providing a critical solution for the automobile industry. Using a variety of sensors, the system captures real-time information on vibration, temperature, and proximity while the machine is in use. This data is then sent to a cloud server that is specifically designed for it, which makes efficient management and storage possible. The FFT and Trending data plots that the system generates provide instantaneous insights into the machine's functioning. The information is accessible through an easy-to-use web dashboard, which enables authorized workers to watch and analyze the sealing process remotely.
To further clarify advantages and features of the present invention, a more particular description of the invention is rendering by reference to specific embodiments thereof, which is illustrated in the appended drawing.It is appreciated that the drawing depicts only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention is being described and explained with additional specificity and detail with the accompanying drawing.
BRIEF DESCRIPTION OF DRAWINGS
The foregoing detailed description of embodiments is better understood when read in conjunction with the attached drawing. For better understanding, each component is represented by a specific number which is further illustrated as a reference number for the components used with the figures.
Figure 1 represents block diagram of present system
Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. Furthermore, in terms of the construction of the system, one or more components of the system may have been represented in the drawing by conventional symbols, and the drawing may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawing with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
DETAILED DESCRIPTION OF THE INVENTION
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawing and specific language will be used to describe the same.
It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skilled in the art to which this invention belongs.
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
A comprehensive solution for tracking and evaluating the sealing process of Automotive Profile Extrusion Machines (APEMs) in the automotive sector is provided by the painstakingly constructed FFTSDA_APECMote system. Using a combination of cutting-edge technology and hardware components, real-time data collecting, analysis, and presentation is the core functionality of the system. The central processing unit (CPU) of the system is the STM32 Board, which also serves to facilitate communication between different parts. Transmitting and receiving data to and from the cloud server is made possible by the ESP01 WiFi Board, which provides wireless communication. Adding a GSM modem also improves communication, guaranteeing data connectivity in hard-to-reach or difficult-to-reach places. Important sensory input devices, such as the temperature, vibration, and proximity sensors, together record critical characteristics associated with the sealing process.
The Temperature Sensor stands out in particular since it collects real-time heat data throughout the process and provides insightful information on the machine's operating parameters. Real-time FFT and Trending data charts produced from the live sensor data are displayed on the HMI Display, which serves as the interface for on-site monitoring. Operators can quickly evaluate the machine's performance thanks to its instantaneous feedback. All gathered data is simultaneously sent to a dedicated cloud server created specifically for this breakthrough. Because of the cloud-based architecture, the gathered data is efficiently managed and stored, resulting in a historical record that is always accessible. The system can handle massive volumes of data securely and systematically thanks to the scalability and ease of data retrieval provided by this cloud-based method. With a customized web dashboard, the solution improves decision-making and accessibility. Authorized individuals, such as operators and authorities, can log in and remotely monitor the FFT and Trending data using this dashboard's user-friendly design. Access is restricted via secure user accounts, guaranteeing that only people with permission can see and examine the data that has been gathered.
For the Automotive Profile Extrusion Machine sealing process, the FFTSDA_APECMote, which is outfitted with an STM32 Board, an ESP01 Wi-Fi Board, a GSM Modem, a Proximity Sensor, a Vibration Sensor, a Temperature Sensor, an HMI Display, and a Power Supply, is utilized to offer real-time monitoring, advanced sensory data analysis, and cloud-based storage capabilities. This facilitates effective decision-making, quality control, and optimization within the automotive manufacturing sector.
Real-time monitoring and analysis of the Automotive Profile Extrusion Machine sealing process within the automotive industry is made possible by the STM32 Board, which is integrated into the FFTSDA_APECMote system. It is utilized to orchestrate seamless communication among various sensory input devices and to facilitate the integration of IoT and cloud-based technologies.
The ESP01 WiFi Board, which is connected to the FFTSDA_APECMote system, is utilized to enable wireless communication and seamless connectivity. It also makes it possible to remotely monitor and analyze the Automotive Profile Extrusion Machine sealing process in the automotive industry and to transfer real-time sensory data to a specialized cloud server.
The GSM modem, which is also integrated into the FFTSDA_APECMote system, is used to improve communication capabilities by guaranteeing dependable data connectivity. This allows live sensory data from the Automotive Profile Extrusion Machine to be seamlessly transmitted to the specialized cloud server, supporting real-time monitoring and analysis in the automotive sector.
The temperature and vibration sensors, which are both integrated into FFTSDA_APECMote, are utilized to supply vital real-time data during the Automotive Profile Extrusion Machine's sealing process. This data enables thorough analysis, operational condition monitoring, and the creation of FFT and Trending data charts, which are essential for quality control in the automotive sector.
During the sealing process of the Automotive Profile Extrusion Machine, real-time FFT and Trending data charts generated from live sensory inputs are visualized on-site by the HMI Display interfaced in FFTSDA_APECMote. This allows operators in the automobile industry to assess and monitor the data immediately.
The external Power Supply plug-in to the FFTSDA_APECMote is used to supply the required electrical energy to all components involved in the cloud-based storage, real-time monitoring, and sensory data analysis for the Automotive Profile Extrusion Machine sealing process in the automotive industry. This ensures stable and uninterrupted operation.
While specific language has been used to describe the present invention, any limitations arising on account thereto, are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.
Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment.
ADVANTAGES OF THE INVENTION: The present invention is having following advantages over the prior arts:
1. The FFTSDA_APECMote, which provides real-time monitoring, sophisticated sensory data analysis, and cloud-based storage capabilities for the sealing process of Automotive Profile Extrusion Machines, is a key component of this breakthrough. In the car manufacturing sector, this facilitates effective decision-making, quality control, and optimization.
2. The ESP01 WiFi Board plays a key role in enabling wireless connectivity and communication for the FFTSDA_APECMote system. Through the transfer of real-time sensory data to a dedicated cloud server, it makes it possible for the automotive sector to remotely monitor and analyze the sealing process in Automotive Profile Extrusion Machines.
3. By greatly enhancing communication capabilities, the GSM Modem guarantees dependable data connectivity within the FFTSDA_APECMote system. Thanks to this improvement, real-time monitoring and analysis in the automotive industry may be supported by the smooth transfer of live sensory data from Automotive Profile Extrusion Machines to the dedicated cloud server.
4. The temperature and vibration sensors are crucial parts of the FFTSDA_APECMote system, giving vital information in real time when the Automotive Profile Extrusion Machines are being sealed. Comprehensive analysis, operational status monitoring, and the creation of FFT and trending data charts for quality control in the automotive sector are all made possible by this data.
5. Providing on-site viewing of real-time FFT and Trending data charts produced from real-time sensory inputs throughout the sealing process of Automotive Profile Extrusion Machines, the HMI Display acts as a crucial interface. This feature makes it easier for operators in the automotive industry to assess and monitor situations immediately. , Claims:1. A system for real-time monitoring and analysis of the sealing process in an Automotive Profile Extrusion Machine (APEM) comprising:
a. a plurality of sensors configured to collect real-time data during operation of the APEM, the plurality of sensors including at least a temperature sensor, a vibration sensor, and a proximity sensor;
b. a central processing unit configured to receive the real-time data from the plurality of sensors and to communicate with a cloud server;
c. a wireless communication module configured to transmit real-time data to the cloud server; and
d. a human machine interface (HMI) display configured to display real-time fast Fourier transform (FFT) and trending data plots generated from the real-time data.
2. The system as claimed in claim 1, further comprises a GSM modem configured to provide data connectivity in locations with limited or no wireless communication capabilities.
3. The system as claimed in claim 1, wherein the cloud server is further configured to:
a. store the real-time data;
b. generates a historical record of real-time data; and
c. communicates with a web dashboard configured to provide remote access to real-time data.
4. The system as claimed in claim 1, wherein access to the web dashboard is restricted by secure user accounts.
5. The system as claimed in claim 1, wherein the central processing unit is an STM32 board.

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