A SX1278 RF METHODOLOGY FOR MONITORING THE LIVE PRESSURE TRENDING DATA CHART OF POSITIVE DISPLACEMENT PUMP WITHIN OIL DISTILLERY

Abstract

A SX1278 RF system for monitoring the Live Pressure Trending Data Chart of Positive Displacement Pump within Oil Distillery comprises SRFMRCMote (10), equipped with a Raspberry Pi Pico Board (16), SX1278 RF Module (11), ESP01 WiFi Board (29), TFT Display (26), Pico Buzzer (27), and Power Supply (28), enables wireless data transmission, local real-time monitoring via the TFT Display (26), and seamless cloud server integration; and Wherein this configuration supports thorough monitoring and analytics of live pressure trend data in Positive Displacement Pumps within oil distilleries. The Raspberry Pi Pico Board, integrated into both motes, handles data processing and communication tasks. It ensures smooth integration of sensors, RF modules, and other components, enabling real-time monitoring of pressure trends in Positive Displacement Pumps in oil distilleries.

Specification

Description:FIELD OF THE INVENTION
This invention relates to A SX1278 RF Methodology for monitoring the Live Pressure Trending Data Chart of Positive Displacement Pump within Oil Distillery
BACKGROUND OF THE INVENTION
The problem of effectively and instantly monitoring Positive Displacement Pumps in Oil Distilleries is addressed by this creative method. Traditional monitoring techniques frequently fail to provide real-time insights on pressure trends data, making it challenging to identify and resolve possible problems in a timely manner. In addition, the absence of a streamlined and unified system for data analysis and visualization increases complexity and makes it more difficult for authorities and operators to make wise decisions.
EP0686767B1 - A valveless positive displacement pump including a closed end cylinder having two fluid inlet and outlet ports adjacent an end which is closed by a resilient end cap to relieve positive and negative pressures caused by piston movement when the inlet and outlet ports are closed. The end cap does this without introducing significant error in pumping accuracy. The end cap includes a resilient diaphragm which is formed either integrally or separately from the rest of the end cap.
Research Gap: Methodology monitor Vibration SX1278 RF to the using and Cloud for this innovation is the novelty of the system.
AU2016203015B2 - The invention relates to a positive displacement pump, comprising a drive unit and a pump unit having several working chambers, several displacement elements, and at least three cylinders, preferably exactly three cylinders, wherein the pump unit is doubleacting. The invention further relates to a piston diaphragm pump forming a positive displacement pump, wherein a diaphragm stroke is caused by means of working liquid present on the first side of a diaphragm and a medium to be pumped is conducted through a diaphragm chamber bounded by the second side of the diaphragm due to the diaphragm stroke, and the diaphragm stroke is caused at a diaphragm position different from a vertical position of the diaphragm.
Research Gap: Methodology to monitor the Vibration using SX1278 RF and Cloud for this innovation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
In order to monitor and analyze real-time pressure trends data in Positive Displacement Pumps used in Oil Distilleries, this innovative technology provides a comprehensive method. The system gathers data from the sensors that are mounted on the pumps by using wireless connectivity and cloud technology. An interactive web dashboard displays detailed insights and infographics once the collected data is processed by a personalized algorithm. This gives authorities and operators the ability to decide with knowledge and to quickly handle any irregularities or possible issues. A local display improves monitoring on-site, and alert systems guarantee prompt action in urgent situations.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation introduces an advanced solution for real-time monitoring and analysis of positive displacement pumps, a critical component in oil distilleries and similar industrial setups. The system is designed around two compact devices, the SRFMTCMote and SRFMRCMote-that work in tandem to continuously track and report the pump's vital operational data, such as pressure and temperature. Together, these motes provide both local and cloud-based insights, enabling prompt, data-driven decisions that enhance safety, efficiency, and maintenance practices.At its core, the SRFMTCMote is stationed directly at the pump. Equipped with a pressure sensor and a temperature sensor, this mote captures live data on the pump's pressure and temperature levels. The Raspberry Pi Pico board inside the SRFMTCMote processes this data locally, preparing it for transmission through the SX1278 RF Module. This module facilitates reliable, low-power, long-range RF communication-a necessity in industrial environments with large distances and potential interference. The SRFMTCMote is designed to provide immediate alerts via a Pico Buzzer if the sensor readings indicate any abnormal conditions, such as a temperature or pressure spike, enabling nearby personnel to take corrective action swiftly. A dedicated Power Supply ensures consistent operation.
The SRFMRCMote complements the SRFMTCMote by serving as an interface for local data visualization and as a conduit for cloud connectivity. This mote is equipped with a TFT Display to present real-time sensor data, providing on-site staff with an immediate and clear view of the pump's status. It includes the same SX1278 RF Module, which allows it to receive data wirelessly from the SRFMTCMote, and a Raspberry Pi Pico board that processes the incoming data for display. Additionally, the SRFMRCMote includes an ESP01 WiFi Module, enabling seamless data transmission to a cloud server. This dual-mode communication capability allows the mote to switch between RF and WiFi as needed, ensuring reliable connectivity based on network conditions. Once data reaches the cloud server, it undergoes advanced processing using a custom algorithm. The server interprets the pressure and temperature readings to generate vibrational analyses, trending charts, and analytical insights. These are displayed on a customized web dashboard that offers operators and management a comprehensive view of the pump's performance. The dashboard not only shows real-time data but also presents historical trends, predictive analytics, and alerts based on predefined thresholds. This empowers operators and decision-makers with actionable insights for preventive maintenance, reducing the risk of unexpected downtime and prolonging the life of the equipment. By combining cutting-edge hardware components with cloud-based analytics, this innovation delivers a scalable and user-friendly solution for industrial pump monitoring. It bridges the gap between on-site operational awareness and strategic management, allowing teams to detect and address potential issues before they escalate. The result is a safer, more efficient, and reliable operation, positioning this solution as a significant advancement for industries dependent on positive displacement pumps.
BEST METHOD OF WORKING
Disclosed herein a SX1278 RF system for monitoring the Live Pressure Trending Data Chart of Positive Displacement Pump within Oil Distillery comprises SRFMRCMote (10), equipped with a Raspberry Pi Pico Board (16), SX1278 RF Module (11), ESP01 WiFi Board (29), TFT Display (26), Pico Buzzer (27), and Power Supply (28), enables wireless data transmission, local real-time monitoring via the TFT Display (26), and seamless cloud server integration; and Wherein this configuration supports thorough monitoring and analytics of live pressure trend data in Positive Displacement Pumps within oil distilleries.
In another embodiment, the Raspberry Pi Pico Board, integrated into both motes, handles data processing and communication tasks. It ensures smooth integration of sensors, RF modules, and other components, enabling real-time monitoring of pressure trends in Positive Displacement Pumps in oil distilleries.
In another embodiment, the SX1278 RF Module, included in both motes, facilitates wireless communication among sensors, Raspberry Pi Pico boards, and cloud servers; and this setup enables efficient data transfer and real-time monitoring of pressure trend data in Positive Displacement Pumps in oil distilleries.
In another embodiment, the Pressure Sensor in the SRFMRCMote measures and transmits real-time pressure data from Positive Displacement Pumps, providing vital information for continuous monitoring and analysis in oil distilleries.
In another embodiment, the ESP01 WiFi Board integrated into the SRFMRCMote enables wireless data transmission, ensuring smooth communication between the SRFMRCMote and the cloud server; and enhances real-time monitoring and analysis of live pressure trends in oil distilleries' Positive Displacement Pumps.
In another embodiment, the TFT Display in the SRFMRCMote enhances local monitoring by providing on-site staff with real-time visualizations of live pressure trends in Positive Displacement Pumps, facilitating timely decision-making within oil distilleries.
In another embodiment, the Power Supply, included in both motes, consistently powers the components, ensuring reliable, uninterrupted operation of the monitoring system for real-time pressure trending data in Positive Displacement Pumps within oil distilleries.
ADVANTAGES OF THE INVENTION
1. The SRFMTCMote enables seamless data transmission from Positive Displacement Pump sensors to the cloud server. This ensures real-time analysis and monitoring, enhancing operational efficiency in oil distilleries.
2. The SRFMRCMote supports wireless data transmission, local real-time monitoring via the TFT Display, and seamless integration with the cloud server. These features facilitate comprehensive analytics and continuous monitoring of real-time pressure trend data in Positive Displacement Pumps.
3. A key component of this innovation is the SX1278 RF Module, which provides reliable wireless communication between the Raspberry Pi Pico boards, sensors, and the cloud server. This module ensures efficient data transmission for real-time monitoring of pressure trends.
4. The Pressure Sensor accurately measures and relays pressure data from Positive Displacement Pumps in real time. This vital information enables oil distilleries to perform timely monitoring and analysis of pump conditions.
5. Seamless WiFi Integration: The ESP01 WiFi Module enables the SRFMRCMote to transmit data wirelessly to the cloud, ensuring continuous, real-time monitoring and analysis of pressure trends for Positive Displacement Pumps.
6. User-Friendly Display Interface: The TFT Display provides real-time visualizations of live pressure data on-site, facilitating rapid decision-making and enhancing local monitoring capabilities.

, C , Claims:1. A SX1278 RF system for monitoring the Live Pressure Trending Data Chart of Positive Displacement Pump within Oil Distillery comprises SRFMRCMote (10), equipped with a Raspberry Pi Pico Board (16), SX1278 RF Module (11), ESP01 WiFi Board (29), TFT Display (26), Pico Buzzer (27), and Power Supply (28), enables wireless data transmission, local real-time monitoring via the TFT Display (26), and seamless cloud server integration; and Wherein this configuration supports thorough monitoring and analytics of live pressure trend data in Positive Displacement Pumps within oil distilleries.
2. The system as claimed in claim 1, the Raspberry Pi Pico Board, integrated into both motes, handles data processing and communication tasks. It ensures smooth integration of sensors, RF modules, and other components, enabling real-time monitoring of pressure trends in Positive Displacement Pumps in oil distilleries.
3. The system as claimed in claim 1, the SX1278 RF Module, included in both motes, facilitates wireless communication among sensors, Raspberry Pi Pico boards, and cloud servers; and this setup enables efficient data transfer and real-time monitoring of pressure trend data in Positive Displacement Pumps in oil distilleries.
4. The system as claimed in claim 1, the Pressure Sensor in the SRFMRCMote measures and transmits real-time pressure data from Positive Displacement Pumps, providing vital information for continuous monitoring and analysis in oil distilleries.
5. The system as claimed in claim 1, the ESP01 WiFi Board integrated into the SRFMRCMote enables wireless data transmission, ensuring smooth communication between the SRFMRCMote and the cloud server; and enhances real-time monitoring and analysis of live pressure trends in oil distilleries' Positive Displacement Pumps.
6. The system as claimed in claim 1, the the TFT Display in the SRFMRCMote enhances local monitoring by providing on-site staff with real-time visualizations of live pressure trends in Positive Displacement Pumps, facilitating timely decision-making within oil distilleries.
7. The system as claimed in claim 1, the Power Supply, included in both motes, consistently powers the components, ensuring reliable, uninterrupted operation of the monitoring system for real-time pressure trending data in Positive Displacement Pumps within oil distilleries.

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