A COMBINED CONDITION MONITORING APPROACH UTILIZING TEMPERATURE AND VIBRATION SENSORS FOR WIND TURBINE GENERATOR SYSTEMS

Abstract

A combined condition monitoring approach utilizing temperature and vibration sensors for wind turbine generator systems comprising CCM_WTGSTMote (1aa) is a comprehensive condition monitoring device for wind turbine generator systems, it integrates temperature and vibration sensors with internet connectivity to enable real-time monitoring and proactive maintenance decision-making, ultimately maximizing uptime and optimizing operational efficiency, the device is equipped with a TI MSP430 MCU Board (5ee), an ESP01 wifi board (3cc), an MLX90614 temperature sensor (2bb), a vibration sensor (4dd), and a power supply (6dd) the TI MSP430 MCU Board is integrated with the CCM_WTGSTMote and functions as the main processing unit for data analysis and calculation within the CCM_WTGSTMote, this allows for preventative maintenance interventions for wind turbine generator systems and real-time monitoring of sensor data.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a combined condition monitoring approach utilizing temperature and vibration sensors for wind turbine generator systems.
BACKGROUND OF THE INVENTION
This innovative technology integrates temperature and vibration sensors, internet connectivity, and real-time data processing capabilities to increase the efficacy and reliability of wind turbine generating systems. This all-encompassing method of condition monitoring guarantees maximum uptime, minimizes downtime, and encourages the production of sustainable energy from wind turbines.
The matter under consideration pertains to the requirement for efficient and reliable condition monitoring of wind turbine generator systems in order to maximize uptime and simplify maintenance activities. Existing methods sometimes do not have real-time monitoring features and may not be able to detect possible problems or anomalies in temperature and mechanical vibration, which could lead to increased maintenance costs and downtime.
US8328514B2: A method for controlling operation of a wind turbine is described. The wind turbine includes a rotor having a plurality of rotor blades. The method includes measuring an atmospheric condition associated with the environment surrounding the wind turbine, providing the measured atmospheric condition to a processor, and determining at least one monitor set point limit based at least partially on the measured atmospheric condition. The method also includes applying the at least one monitor set point limit to wind turbine operation.
RESEARCH GAP: Condition Monitoring Approach Utilizing Temperature and Vibration Sensors for Wind Turbine Generator is the novelty of the system.
CA2531278C: A wind turbine generator including a nacelle having reduced size and weight is provided. The wind turbine generator includes a nacelle disposed on a tower. The nacelle includes a main shaft that is connected to a rotor head equipped with blades and that integrally rotates with the rotor head, a gearbox that increases the rotational speed of the main shaft and that outputs the resulting rotational speed, and a generator driven by the output from the gearbox. In the wind turbine generator, a drivetrain extending from the main shaft to the generator via the gearbox is disposed in the rotor head.
RESEARCH GAP: Condition Monitoring Approach Utilizing Temperature and Vibration Sensors for Wind Turbine Generator is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The CCM_WTGSTMote is designed to facilitate comprehensive condition monitoring of wind turbine generator systems through the integration of many sensors and communication technologies. The device's primary means of operation is through the strategic placement of vibration and temperature sensors inside the turbine assembly. With its precise measurement of temperature changes, the MLX90614 Temperature Sensor helps identify components that may be overheating, possible problems, or abnormal operating conditions. Simultaneously, the vibration sensor detects mechanical vibrations produced during turbine operation, providing information about the mechanical health and structural integrity of the system. With the embedded TI MSP430 MCU Board acting as the device's central processing unit, these sensor data are processed and analyzed in real time. When it comes to the status of the wind turbine generator system, the MCU processes incoming sensor data, does the necessary calculations, and generates useful insights. By quickly identifying any anomalies or departures from normal operating parameters, possible failures or downtime can be avoided with rapid intervention and maintenance.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The CCM_WTGSTMote is designed to facilitate comprehensive condition monitoring of wind turbine generator systems through the integration of many sensors and communication technologies. The device's primary means of operation is through the strategic placement of vibration and temperature sensors inside the turbine assembly. With its precise measurement of temperature changes, the MLX90614 Temperature Sensor helps identify components that may be overheating, possible problems, or abnormal operating conditions. Simultaneously, the vibration sensor detects mechanical vibrations produced during turbine operation, providing information about the mechanical health and structural integrity of the system. With the embedded TI MSP430 MCU Board acting as the device's central processing unit, these sensor data are processed and analyzed in real time. When it comes to the status of the wind turbine generator system, the MCU processes incoming sensor data, does the necessary calculations, and generates useful insights. By quickly identifying any anomalies or departures from normal operating parameters, possible failures or downtime can be avoided with rapid intervention and maintenance.
The CCM_WTGSTMote's ESP01 WiFi board allows for smooth internet connectivity, allowing for remote monitoring and data transfer to a personalized mobile dashboard. Operators can access real-time information about the state of the wind turbine system at any time and from any location by using this internet connection. The customized mobile dashboard offers clear data and visualizations, enabling operators to track important performance indicators, spot patterns, and decide on maintenance plans and other operational changes with knowledge. The CCM_WTGSTMote, in general, offers a scalable, economical, and effective solution that revolutionizes the condition monitoring procedure for wind turbine generator systems. The device uses advanced data analytics, WiFi connectivity, and temperature and vibration sensors to enable operators to proactively monitor the health and performance of their wind turbine assets. This leads to the optimization of maintenance efforts, a maximization of uptime, and the assurance of sustainable energy generation.
BEST METHOD OF WORKING
The CCM_WTGSTMote is a comprehensive condition monitoring device for wind turbine generator systems. It integrates temperature and vibration sensors with internet connectivity to enable real-time monitoring and proactive maintenance decision-making, ultimately maximizing uptime and optimizing operational efficiency. The device is equipped with a TI MSP430 MCU Board, an ESP01 wifi board, an MLX90614 temperature sensor, a vibration sensor, and a power supply.
The TI MSP430 MCU Board is integrated with the CCM_WTGSTMote and functions as the main processing unit for data analysis and calculation within the CCM_WTGSTMote. This allows for preventative maintenance interventions for wind turbine generator systems and real-time monitoring of sensor data.
The CCM_WTGSTMote and the ESP01 WiFi board work together to provide the CCM_WTGSTMote with seamless internet connectivity. This facilitates proactive maintenance management for wind turbine generator systems and gives remote access to real-time condition monitoring data.
The MLX90614 Temperature Sensor is integrated with the CCM_WTGSTMote. It offers precise temperature readings within the CCM_WTGSTMote, allowing for proactive maintenance and fault prevention by detecting overheating parts and unusual operating conditions in wind turbine generator systems.
The Vibration Sensor is integrated with the CCM_WTGSTMote. It uses the CCM_WTGSTMote to identify mechanical vibrations within the wind turbine generator system. This allows for the prompt maintenance interventions that minimize downtime and ensure operational reliability by identifying structural integrity issues and mechanical faults.
The CCM_WTGSTMote's power supply plugs in to provide vital electrical power, guaranteeing the monitoring system for wind turbine generator systems runs continuously. This makes it possible to collect data and do remote monitoring without interruption.
ADVANTAGES OF THE INVENTION
1. Designed for wind turbine generator systems, the CCM_WTGSTMote is a comprehensive condition monitoring tool. It integrates internet connectivity with temperature and vibration sensors to provide proactive maintenance decision-making and real-time monitoring. The objective of this strategy is to increase operational effectiveness and uptime.
2. The CCM_WTGSTMote's central processing unit is the TI MSP430 MCU Board. It is essential to data processing and analysis because it makes sensor data monitoring in real time possible. Proactive maintenance interventions for wind turbine generator systems can be undertaken quickly because to this capacity.
3. The CCM_WTGSTMote's embedded ESP01 WiFi board guarantees dependable internet access. This feature empowers proactive maintenance management for wind turbine generator systems by providing remote access to real-time condition monitoring data.
4. Accurate temperature readings are provided by the MLX90614 Temperature Sensor built into the CCM_WTGSTMote. With the use of this functionality, wind turbine generator systems' overheated parts and unusual operating situations can be detected early on, allowing for proactive maintenance and fault prevention.
5. The CCM_WTGSTMote's Vibration Sensor measures mechanical vibrations in wind turbine generator systems. This capacity makes it possible to identify mechanical problems and structural integrity issues in a timely manner, allowing for maintenance interventions to guarantee operational reliability and reduce downtime.
, Claims:1. A combined condition monitoring approach utilizing temperature and vibration sensors for wind turbine generator systems comprising CCM_WTGSTMote (1aa) is a comprehensive condition monitoring device for wind turbine generator systems, it integrates temperature and vibration sensors with internet connectivity to enable real-time monitoring and proactive maintenance decision-making, ultimately maximizing uptime and optimizing operational efficiency, the device is equipped with a TI MSP430 MCU Board (5ee), an ESP01 wifi board (3cc), an MLX90614 temperature sensor (2bb), a vibration sensor (4dd), and a power supply (6dd).
2. The system as claimed in claim 1, wherein the TI MSP430 MCU Board is integrated with the CCM_WTGSTMote and functions as the main processing unit for data analysis and calculation within the CCM_WTGSTMote, this allows for preventative maintenance interventions for wind turbine generator systems and real-time monitoring of sensor data.
3. The system as claimed in claim 1, wherein the CCM_WTGSTMote and the ESP01 WiFi board work together to provide the CCM_WTGSTMote with seamless internet connectivity, this facilitates proactive maintenance management for wind turbine generator systems and gives remote access to real-time condition monitoring data.
4. The system as claimed in claim 1, wherein the MLX90614 Temperature Sensor is integrated with the CCM_WTGSTMote, it offers precise temperature readings within the CCM_WTGSTMote, allowing for proactive maintenance and fault prevention by detecting overheating parts and unusual operating conditions in wind turbine generator systems.
5. The system as claimed in claim 1, wherein the Vibration Sensor is integrated with the CCM_WTGSTMote, it uses the CCM_WTGSTMote to identify mechanical vibrations within the wind turbine generator system, this allows for the prompt maintenance interventions that minimize downtime and ensure operational reliability by identifying structural integrity issues and mechanical faults.
6. The system as claimed in claim 1, wherein the CCM_WTGSTMote's power supply plugs in to provide vital electrical power, guaranteeing the monitoring system for wind turbine generator systems runs continuously, this makes it possible to collect data and do remote monitoring without interruption.

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