A CLOUD-BASED EXTERNAL CONTROL PANEL FOR ONLINE HEALTH MONITORING OF FIBER CARDING MACHINE IN THE TEXTILE INDUSTRY

Abstract

A system of cloud-based external control panel for online health monitoring of fiber carding machine in the textile industry comprises CBEC_FCMTMote (11), which is outfitted with an Atmega32 Processor Board (18), CC2500 RF module (12), vibration (16), temperature, accelerometer (15), pressure, relay (17), and power supply (14), its integration of sensors, RF communication, and real-time data transmission to a customized web dashboard enable on/off control and health monitoring of Fiber Carding Machines in the Textile Industry the CBEC_FCMCMote, which has an Atmega32 Processor Board, CC2500 RF Module, ESP8266 wifi board, buzzer, HMI display, keypad, and power supply, improves innovation by integrating IoT capabilities, this enables local interaction through an HMI display and buzzer, as well as remote control, monitoring, and alerts through a customized web dashboard, all of which maximize operational efficiency and responsiveness in the textile industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a cloud-based external control panel for online health monitoring of fiber carding machine in the textile industry.
BACKGROUND OF THE INVENTION
This novel solution seeks to revolutionize the operational control and health monitoring of Fiber Carding Machines in the Textile Industry. It integrates cutting-edge sensor technologies for real-time machine health monitoring, enabling operators to remotely manage on/off operations and receive timely alerts for critical events. Further, the system's internet connectivity facilitates seamless communication with a customized web dashboard, providing operators with access to extensive data analytics for well-informed decision-making and timely issue resolution. Finally, the system's integration of a local Human-Machine Interface (HMI) display guarantees instantaneous on-site feedback, improving the textile manufacturing process largely. This breakthrough optimizes production workflows in the textile sector by promoting proactive maintenance, decreasing downtime, and streamlining the operation of Fiber Carding Machines through the combination of IoT capabilities, cloud-based connectivity, and an intuitive interface.
The textile sector has significant obstacles when it comes to implementing efficient operational management and health monitoring systems for fiber carding machines. Modern technologies are often not incorporated into existing systems, which prevents real-time monitoring and remote control features. Operators struggle with limited access to thorough machine health data, which causes them to react slowly to possible problems.
CN213739814U: The utility model discloses an improved structure in carding machine miscellaneous district that falls, including organism and supporting baseplate, supporting baseplate's top fixed mounting has the organism, and the internally mounted of organism has the licker-in, and one side of licker-in is fixed and is equipped with cotton feeding roller and guide plate, and the bottom of licker-in is fixed and is equipped with the carding plate, and the equal fixedly connected with in both ends of carding plate holds in the palm cotton board, and one side fixed mounting of carding plate has the dust removal sword, and the opposite side fixed mounting of carding plate has little under screen. The utility model discloses a setting up the extension board, will influence the guide plate extension 0.5cm of doffing, reduce the miscellaneous district that falls, make the impurity that should arrange to get off, reduce the content of short-staple, the rate of making of comb and parallel cotton fibers is improved 1%, per ton yarn save raw materials 10KG is many, has obvious effect, and the mount pad bottom is equipped with the support frame that has the gyro wheel, can conveniently remove the wind-up roll, and the wind-up roll passes through the connecting rod with the deflector roll and is connected, convenient integrative regulation.
RESEARCH GAP: External control and IoT based Solution for Health Monitoring of Fiber Carding Machine is the novelty of the system.
CN111549402B: The invention relates to a flat clothing for a rotating flat card of a carding machine for processing the working width of fibers in a fiber travel direction transverse to the working width. The flat clothing includes: a base having a length corresponding to the working width and a width viewed in the fiber travel direction; and a plurality of clothing tips formed by small wire hooks penetrating through the base and positioned adjacently in the row at intervals in the direction of the working width, wherein the row offset is provided in the direction of the working width, the clothing tips in successive rows are not located one behind the other as seen in the fiber travel direction due to the row offset, and the row interval is provided between two successive rows. At least two consecutive zones are provided, seen in the fibre travel direction, wherein each zone has at least three rows and the row offset of the first zone is different from the row offset of the second zone. The line spacing varies from line to line as viewed in the direction of fiber travel.
RESEARCH GAP: External control and IoT based Solution for Health Monitoring of Fiber Carding Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two key components of the innovation, CBEC_FCMTMote and CBEC_FCMCMote, are designed to provide a reliable solution for managing and keeping an eye on fiber carding machines in the textile industry. The CBEC_FCMTMote is equipped with an Atmega32 Processor Board, a CC2500 RF module, and multiple sensors, such as accelerometer, temperature, vibration, and pressure. Its main purpose is to use a keypad to turn carding machines on and off while keeping an eye on their health thanks to built-in sensors. For in-the-moment analysis, the gathered data is sent via RF technology to a specially designed web dashboard. On the other hand, the CBEC_FCMCMote expands its functionality by incorporating an ESP8266 WiFi board, which permits Internet access.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two key components of the innovation, CBEC_FCMTMote and CBEC_FCMCMote, are designed to provide a reliable solution for managing and keeping an eye on fiber carding machines in the textile industry. The CBEC_FCMTMote is equipped with an Atmega32 Processor Board, a CC2500 RF module, and multiple sensors, such as accelerometer, temperature, vibration, and pressure. Its main purpose is to use a keypad to turn carding machines on and off while keeping an eye on their health thanks to built-in sensors. For in-the-moment analysis, the gathered data is sent via RF technology to a specially designed web dashboard. On the other hand, the CBEC_FCMCMote expands its functionality by incorporating an ESP8266 WiFi board, which permits Internet access.
This upgrade enables the device to connect to the customized web dashboard over the Internet in addition to RF communication. An HMI display, buzzer, and keypad improve the operator's engagement with the system. Through the customized web dashboard, operators may monitor and control Fiber Carding Machines remotely, enabling effective administration and troubleshooting. Both devices gather sensor data while in use, which is then sent to a customized web dashboard that provides a thorough picture of the performance and health of the carding machine. In addition to being available remotely, this real-time data is also locally shown on the HMI display for prompt on-site response. By means of a buzzer, the alert mechanism guarantees that operators are instantly informed of any urgent concerns or situations. This integrated solution greatly enhances the control, monitoring, and general efficiency of Fiber Carding Machines in the Textile Industry by fusing RF connectivity, IoT capabilities, and cloud technologies. The local HMI display and buzzer provide an additional degree of responsiveness for on-site operators, while the customized web dashboard functions as a centralized platform for smooth communication, control, and analysis.
BEST METHOD OF WORKING
A key element of this innovation is the CBEC_FCMTMote, which is outfitted with an Atmega32 Processor Board, CC2500 RF module, vibration, temperature, accelerometer, pressure, relay, and power supply. Its integration of sensors, RF communication, and real-time data transmission to a customized web dashboard enable on/off control and health monitoring of Fiber Carding Machines in the Textile Industry.
The CBEC_FCMCMote, which has an Atmega32 Processor Board, CC2500 RF Module, ESP8266 wifi board, buzzer, HMI display, keypad, and power supply, improves innovation by integrating IoT capabilities. This enables local interaction through an HMI display and buzzer, as well as remote control, monitoring, and alerts through a customized web dashboard, all of which maximize operational efficiency and responsiveness in the textile industry.
The central processing unit of this textile industry innovation is the Atmega32 Processor Board, which is integrated with the CBEC_FCMTMote and CBEC_FCMCMote. It provides the necessary processing power and control functions to enable effective operation, sensor integration, and communication capabilities.
The CBEC_FCMTMote and CBEC_FCMCMote, which are integrated into the CC2500 RF module, are essential for enabling wireless communication between devices and for enabling the transmission of real-time data in both mote to improve remote monitoring and control of fiber carding machines in the textile industry.
By providing real-time data on mechanical vibrations, temperature variations, machine movements, and pressure conditions, the integration of vibration, temperature, accelerometer, and pressure sensors with CBEC_FCMTMote ensures comprehensive health monitoring of Fiber Carding Machines. This helps the textile industry identify problems early and perform proactive maintenance.
The Relay module, which is linked with CBEC_FCMTMote, is essential for enabling Fiber Carding Machine on/off control. It also offers a way to manipulate machine operations locally or remotely, improving operational flexibility and control in the textile industry.
The integration of the ESP8266 WiFi board with CBEC_FCMCMote allows for Internet connectivity, which in turn allows for remote control, real-time monitoring, and data transmission to a customized web dashboard. These features collectively improve the Fiber Carding Machines' overall efficiency and accessibility in the textile industry.
The Buzzer is integrated with CBEC_FCMCMote serves as an effective alerting mechanism, providing audible notifications for critical events, ensuring prompt operator awareness and response in the health monitoring and control of Fiber Carding Machines in the Textile Industry.
The HMI Display is incorporated with CBEC_FCMCMote provides a local interface for operators, displaying real-time data and facilitating immediate feedback, contributing to enhanced on-site interaction and decision-making in the health monitoring and control of Fiber Carding Machines in the Textile Industry.
The keypad is integrated with CBEC_FCMCMote enables local input and control, allowing operators to interact with the device, enter commands, and facilitate on-site control of Fiber Carding Machines, enhancing the user interface and operational flexibility in the Textile Industry.
The Power Supply plug into both CBEC_FCMTMote and CBEC_FCMCMote ensures the continuous and reliable operation of the devices, providing the necessary electrical energy to sustain the functionality of sensors, communication modules, and control components in the health monitoring and control of Fiber Carding Machines in the Textile Industry.
ADVANTAGES OF THE INVENTION
1. This novel solution relies on the CBEC_FCMTMote, which integrates sensors, RF communication, and real-time data transfer to a customized web dashboard to provide on/off control and health monitoring of Fiber Carding Machines in the Textile Industry.
2. By incorporating IoT capabilities and providing remote management, monitoring, and alerting via a customized web interface, the CBEC_FCMCMote advances innovation. In order to maximize operational effectiveness and responsiveness in the textile industry, it additionally offers local interaction via an HMI display and buzzer.
3. The central computing unit, or Atmega32 Processor Board, provides the necessary processing capacity and control features for the CBEC_FCMTMote and CBEC_FCMCMote. This guarantees effective operation, integration of sensors, and communication capabilities in this invention in the textile sector.
4. A vital component in enabling wireless communication between devices is the CC2500 RF module, which makes it easier for CBEC_FCMTMote and CBEC_FCMCMote to transmit data in real time. This improves fiber carding machine remote monitoring and control in the textile industry.
5. The CBEC_FCMTMote's integration of sensors for pressure, vibration, temperature, and accelerometer guarantees thorough health monitoring of fiber carding machines. It helps the textile industry with early defect identification and preventive maintenance by providing real-time data on mechanical vibrations, temperature fluctuations, machine movements, and pressure conditions.
6. The CBEC_FCMTMote's Relay module is essential for turning on and off the Fiber Carding Machines and provides a way to modify machine functions locally or remotely. In the textile industry, this improves operational flexibility and control.
7. The CBEC_FCMCMote's ESP8266 WiFi board provides Internet access, allowing for data transmission to a personalized online dashboard, real-time monitoring, and remote control. This improves Fiber Carding Machine accessibility and overall efficiency in the textile industry.
8. The CBEC_FCMCMote Buzzer is a useful alerting tool that sounds an alarm in response to important occurrences. In the textile industry, this guarantees timely operator awareness and response for the health monitoring and management of fiber carding machines.
9. The CBEC_FCMCMote HMI Display offers operators a local interface that shows real-time data and allows for quick feedback. This helps improve decision-making and on-site contact for the textile industry's fiber carding machine health monitoring and control.
10. The CBEC_FCMCMote keypad facilitates on-site control of Fiber Carding Machines by enabling operators to communicate with the device, enter commands, and enable local input and control. This improves the Textile Industry's operational flexibility and user interface.
, Claims:1. A system of cloud-based external control panel for online health monitoring of fiber carding machine in the textile industry comprises CBEC_FCMTMote (11), which is outfitted with an Atmega32 Processor Board (18), CC2500 RF module (12), vibration (16), temperature, accelerometer (15), pressure, relay (17), and power supply (14), its integration of sensors, RF communication, and real-time data transmission to a customized web dashboard enable on/off control and health monitoring of Fiber Carding Machines in the Textile Industry.
2. The system as claimed in claim 1, wherein the CBEC_FCMCMote, which has an Atmega32 Processor Board, CC2500 RF Module, ESP8266 wifi board, buzzer, HMI display, keypad, and power supply, improves innovation by integrating IoT capabilities, this enables local interaction through an HMI display and buzzer, as well as remote control, monitoring, and alerts through a customized web dashboard, all of which maximize operational efficiency and responsiveness in the textile industry.
3. The system as claimed in claim 1, wherein the central processing unit of this textile industry innovation is the Atmega32 Processor Board, which is integrated with the CBEC_FCMTMote and CBEC_FCMCMote, it provides the necessary processing power and control functions to enable effective operation, sensor integration, and communication capabilities.
4. The system as claimed in claim 1, wherein the CBEC_FCMTMote and CBEC_FCMCMote, which are integrated into the CC2500 RF module, are essential for enabling wireless communication between devices and for enabling the transmission of real-time data in both mote to improve remote monitoring and control of fiber carding machines in the textile industry.
5. The system as claimed in claim 1, wherein by providing real-time data on mechanical vibrations, temperature variations, machine movements, and pressure conditions, the integration of vibration, temperature, accelerometer, and pressure sensors with CBEC_FCMTMote ensures comprehensive health monitoring of Fiber Carding Machines, this helps the textile industry identify problems early and perform proactive maintenance.
6. The system as claimed in claim 1, wherein the Relay module, which is linked with CBEC_FCMTMote, is essential for enabling Fiber Carding Machine on/off control, it also offers a way to manipulate machine operations locally or remotely, improving operational flexibility and control in the textile industry.
7. The system as claimed in claim 1, wherein the integration of the ESP8266 WiFi board with CBEC_FCMCMote allows for Internet connectivity, which in turn allows for remote control, real-time monitoring, and data transmission to a customized web dashboard, these features collectively improve the Fiber Carding Machines' overall efficiency and accessibility in the textile industry.
8. The system as claimed in claim 1, wherein the Buzzer is integrated with CBEC_FCMCMote serves as an effective alerting mechanism, providing audible notifications for critical events, ensuring prompt operator awareness and response in the health monitoring and control of Fiber Carding Machines in the Textile Industry.
9. The system as claimed in claim 1, wherein the HMI Display is incorporated with CBEC_FCMCMote provides a local interface for operators, displaying real-time data and facilitating immediate feedback, contributing to enhanced on-site interaction and decision-making in the health monitoring and control of Fiber Carding Machines in the Textile Industry.
10. The system as claimed in claim 1, wherein the keypad is integrated with CBEC_FCMCMote enables local input and control, allowing operators to interact with the device, enter commands, and facilitate on-site control of Fiber Carding Machines, enhancing the user interface and operational flexibility in the Textile Industry; and the Power Supply plug into both CBEC_FCMTMote and CBEC_FCMCMote ensures the continuous and reliable operation of the devices, providing the necessary electrical energy to sustain the functionality of sensors, communication modules, and control components in the health monitoring and control of Fiber Carding Machines in the Textile Industry.

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