A CC2500 RF ENABLED EXTERNAL DEVICE FOR HEALTH MONITORING OF PAD PRINTING MACHINE

Abstract

A cc2500 rf enabled external device for health monitoring of pad printing machine comprises CRFT_HMPPNode (200), which is outfitted with an STM32 Board (350), CC2500 RF Module (220), Temperature Sensor (280), Vibration Sensor (260), RTC Module (300), and Power Supply (240), is utilized to provide real-time monitoring of critical parameters of pad printing machines the CRFR_HMPPNode is used to give operators a user-friendly interface for accessing real-time data, critical alerts, and trend analysis through an HMI display and web dashboard, enabling remote monitoring and proactive maintenance of pad printing machines, it is equipped with an STM32 Board, CC2500 RF Module, HMI Display, ESP8266 Wifi Module, Buzzer, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a cc2500 rf enabled external device for health monitoring of pad printing machine.
BACKGROUND OF THE INVENTION
For pad printing machines, this innovative health monitoring system provides instant access to critical operating data such as vibration levels and temperature. It gives operators the ability to see irregularities and possible difficulties early on, enabling them to take preventative action before things get out of hand. This innovation greatly increases operating efficiency and dependability by identifying and alerting users to critical circumstances. In the end, pad printing processes benefit from increased productivity and cost effectiveness.
The problem of effective and proactive health monitoring for pad printing machines is addressed by this innovation. The current methods usually entail doing manual inspections or following scheduled maintenance, both of which can lead to costly repairs, unplanned malfunctions, and production delays.
US10556421B2: A pad printing machine configured to print an object in at least two stages includes at least one printing pad to print the object and at least two printing plate zones within each of which a printing plate may be moved into the desired position. The pad printing machine further includes an image recorder configured to generate an image of at least a partial area of at least one printing plate zone, and a comparator configured to compare the image generated by the recorder with reference data.
RESEARCH GAP: A Machine Health Monitoring Solution specially designed for Pad Printing Machine using CC2500 RF and Cloud Technology is the novelty of the system.
WO2004070109A1: A method for pad printing a pattern on a textile substrate with a pad printing machine, and fabric and apparel so formed from the textile substrate. The method includes the steps of positioning the textile substrate on the printing area of the pad printing machine, transferring a pattern having at least one color from the cliche of the pad printing machine to a printing pad, and transferring the pattern from the printing pad to the textile substrate.
RESEARCH GAP: A Machine Health Monitoring Solution specially designed for Pad Printing Machine using CC2500 RF and Cloud Technology is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
By enabling operators to proactively address possible problems before they worsen, this comprehensive monitoring and warning system lowers downtime and improves the effectiveness and dependability of the pad printing machine. In addition, the incorporation of IoT cloud technology guarantees uninterrupted data transfer and accessibility, rendering it an advantageous instrument for enhancing machine upkeep and performance. The CRFT_HMPPNode and CRFR_HMPPNode are external modules that are added to the pad printing machine. They are made up of STM32 microcontroller boards, CC2500 RF modules, and various sensors and modules that are particular to their respective uses. While the CRFR_HMPPNode has an ESP8266 WiFi module, an HMI display, and a buzzer for added functionality, the CRFT_HMPPNode has temperature and vibration sensors in addition to an RTC module.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
By enabling operators to proactively address possible problems before they worsen, this comprehensive monitoring and warning system lowers downtime and improves the effectiveness and dependability of the pad printing machine. In addition, the incorporation of IoT cloud technology guarantees uninterrupted data transfer and accessibility, rendering it an advantageous instrument for enhancing machine upkeep and performance. The CRFT_HMPPNode and CRFR_HMPPNode are external modules that are added to the pad printing machine. They are made up of STM32 microcontroller boards, CC2500 RF modules, and various sensors and modules that are particular to their respective uses. While the CRFR_HMPPNode has an ESP8266 WiFi module, an HMI display, and a buzzer for added functionality, the CRFT_HMPPNode has temperature and vibration sensors in addition to an RTC module.
After installation, the sensors keep an ongoing eye on the pad printing machine's vital indicators, like temperature and vibration levels. The microcontroller then processes the gathered data before wirelessly transmitting it to a specific cloud server that was created especially for this breakthrough using the CC2500 RF module. The data is analyzed by predetermined algorithms at the cloud server to find patterns and abnormalities and to give real-time information on the health of the equipment. Operators can access these insights, which include trend charts, real-time statistics, and vital alarms, through two interfaces: a web dashboard that can be accessed online and an HMI display that is directly connected to the CRFR_HMPPNode. Through their web dashboard accounts, operators can remotely check the health status of the pad printing equipment in real time. The system sends out messages in the event of severe alarms, including unusual temperature or excessive vibration. These notifications can be shown on the HMI display or sent through the buzzer in the CRFR_HMPPNode.
BEST METHOD OF WORKING
To enable preventive maintenance and save downtime, the CRFT_HMPPNode, which is outfitted with an STM32 Board, CC2500 RF Module, Temperature Sensor, Vibration Sensor, RTC Module, and Power Supply, is utilized to provide real-time monitoring of critical parameters of pad printing machines.
The CRFR_HMPPNode is used to give operators a user-friendly interface for accessing real-time data, critical alerts, and trend analysis through an HMI display and web dashboard, enabling remote monitoring and proactive maintenance of pad printing machines. It is equipped with an STM32 Board, CC2500 RF Module, HMI Display, ESP8266 Wifi Module, Buzzer, and Power Supply.
Real-time data transfer and remote pad printing machine parameter monitoring are made possible by the CC2500 RF Module, which is built into both of the motes and is utilized to facilitate wireless communication between the health monitoring nodes and the cloud server.
The temperature sensor and vibration sensor, which are both attached to the CRFT_HMPPNode, are utilized to supply vital information about the state of the machine and its circumstances, respectively. This allows for proactive monitoring and prompt identification of irregularities in the operations of the pad printing machine.
The CRFR_HMPPNode's embedded ESP8266 WiFi Module is used to enable internet connectivity. This enables smooth communication between the web dashboard and the CRFR_HMPPNode, enabling remote pad printing machine management and monitoring from any location with internet access.
The HMI Display, interfaced on the CRFR_HMPPNode, is used for trend analysis, real-time data access, and critical alarms. Its user-friendly interface facilitates prompt decision-making and preventive maintenance of pad printing machines.
ADVANTAGES OF THE INVENTION
1. This innovation relies heavily on the CRFT_HMPPNode, which makes it possible to monitor vital data in real time, such as temperature and vibration levels in pad printing equipment. Proactive maintenance strategies are made possible by this functionality, which significantly lowers downtime.
2. The innovation is greatly enhanced by the CRFR_HMPPNode, which provides operators with an intuitive interface for real-time data access, important alarms, and trend analysis. This interface makes remote monitoring and preventative maintenance of pad printing equipment possible. It is accessible through both an HMI display and a web dashboard.
3. Wireless connectivity between the cloud server and the health monitoring nodes is made possible by the CC2500 RF Module. This feature makes it possible to remotely monitor pad printing machine parameters and transmit real-time data with ease.
4. The temperature sensor and vibration sensor play a vital role in supplying vital information about the state of the machine and the surrounding environment. With the use of this data, proactive monitoring and prompt anomaly detection in pad printing machine operations are made possible.
5. The ESP8266 WiFi Module provides internet access, which facilitates easy communication between the web dashboard and the CRFR_HMPPNode. With the help of this capability, pad printing machines may be remotely managed and monitored from any location with internet access.
, Claims:1. A cc2500 rf enabled external device for health monitoring of pad printing machine comprises CRFT_HMPPNode (200), which is outfitted with an STM32 Board (350), CC2500 RF Module (220), Temperature Sensor (280), Vibration Sensor (260), RTC Module (300), and Power Supply (240), is utilized to provide real-time monitoring of critical parameters of pad printing machines.
2. The device as claimed in claim 1, wherein the CRFR_HMPPNode is used to give operators a user-friendly interface for accessing real-time data, critical alerts, and trend analysis through an HMI display and web dashboard, enabling remote monitoring and proactive maintenance of pad printing machines, it is equipped with an STM32 Board, CC2500 RF Module, HMI Display, ESP8266 Wifi Module, Buzzer, and Power Supply.
3. The device as claimed in claim 1, wherein real-time data transfer and remote pad printing machine parameter monitoring are made possible by the CC2500 RF Module, which is built into both of the motes and is utilized to facilitate wireless communication between the health monitoring nodes and the cloud server.
4. The device as claimed in claim 1, wherein the temperature sensor and vibration sensor, which are both attached to the CRFT_HMPPNode, are utilized to supply vital information about the state of the machine and its circumstances, respectively, this allows for proactive monitoring and prompt identification of irregularities in the operations of the pad printing machine.
5. The device as claimed in claim 1, wherein the CRFR_HMPPNode's embedded ESP8266 WiFi Module is used to enable internet connectivity, this enables smooth communication between the web dashboard and the CRFR_HMPPNode, enabling remote pad printing machine management and monitoring from any location with internet access.
6. The device as claimed in claim 1, wherein the HMI Display, interfaced on the CRFR_HMPPNode, is used for trend analysis, real-time data access, and critical alarms, its user-friendly interface facilitates prompt decision-making and preventive maintenance of pad printing machines.

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