A 4-CHANNEL STATIC CARD FOR ONBOARD DFT ANALYSIS BASED ON DYNAMIC SENSORY DATA OF CERAMIC INFRARED OVENS IN THE AUTOMOTIVE INDUSTRY

Abstract

ABSTRACT A 4-Channel Static Card for Onboard DFT Analysis Based on Dynamic Sensory Data of Ceramic Infrared Ovens in the Automotive Industry This invention presents a 4-Channel Static Card (SCTC_ODADMote) designed for onboard DFT analysis and real-time monitoring of Ceramic Infrared Ovens in the automotive industry. Equipped with a BeagleBone Processor Board, GPU Stick, and ESP01 WiFi and GSM Modem modules, the device processes sensory data collected from Static ADC Ports, including temperature and pressure metrics. The analyzed data is displayed locally via an Addon HMI Display and remotely accessible through a cloud-integrated web dashboard. This system enhances operational efficiency, enables proactive maintenance, and optimizes performance using advanced analytics and IoT-based connectivity.

Specification

Description:FIELD OF THE INVENTION
This invention relates to A 4-Channel Static Card for Onboard DFT Analysis Based on Dynamic Sensory Data of Ceramic Infrared Ovens in the Automotive Industry BACKGROUND OF THE INVENTION
This innovation helps address the challenge faced by the automotive sector in tracking and analyzing the dynamic sensory data produced by ceramic infrared ovens. It used to take a lot of time and often required manual observation or infrequent inspections to keep an eye on how these ovens were operating and spot possible problems. These methods could result in downtime, inefficiencies, and quality problems.
US7645103B2 - A workpiece table arrangement for a milling and drilling machine comprising a rigid machine tool frame comprising an upper cross girth, a machining unit movable on the front side of the cross girth along at least two coordinate axes by means of a motor and including a rotationally driven work spindle including exchangeable tools. The workpiece table is disposed in front of the machine tool frame and horizontally movable along at least one coordinate axis by means of a motor and comprises a tabletop for clamping at least one workpiece. The machine tool frame comprises two rigid side walls rigidly connected to each other by the upper crossbar and a front end.
Research Gap: An onboard DFT analysis solution card based on dynamic sensory data of ceramic infrared ovens is the novelty of the system.
US8853314B2 - The invention relates to a powder composition comprising particles of (a) an alkali metal tungsten bronze, (b) tungsten oxide, and (c) tungsten metal, a method for the preparation of said powder composition, and to the use of said powder composition in the form of a dispersion in a polymer material or article for heat shielding, or to increase the heat-input amount of near-infrared radiation in processes selected from laser welding of plastics, NIR curing of coatings, drying of printing inks, fixing of ink toners to a substrate, heating of plastic preforms, laser marking of plastics or paper.
Research Gap: An onboard DFT analysis solution card based on dynamic sensory data of ceramic infrared ovens is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This invention functions as an advanced tool for monitoring and assessing sensory data produced in real time by the automotive industry's use of ceramic infrared ovens. By integrating external sensors with the device, operators can obtain vital information on the performance and operation of the ovens, including temperature, pressure, and other pertinent aspects. The device uses Discrete Fourier Transform (DFT) to evaluate the gathered data using sophisticated algorithms. This allows complex signals to be dissected into their frequency components for a deeper understanding.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The SCTC_ODADMote innovation offers a comprehensive method for monitoring and assessing dynamic sensory data from Ceramic Infrared Ovens for the Automotive Industry. This makes proactive maintenance and optimization possible, which raises operating efficiency and improves product quality. Several essential functions are carried out by SCTC_ODADMote in order to appropriately monitor and process the sensory input. External sensors are first connected to the Static ADC Ports (Static ADC Port1, Static ADC Port2, Static ADC Port3, Static ADC Port 4) of the SCTC_ODADMote device in order to collect real-time data on the ovens' performance metrics, such as temperature and pressure. Once gathered, the sensory data is processed locally by the GPU Stick and BeagleBone Processor Board of the SCTC_ODADMote device. The computing tasks necessary for analysis are carried out by the BeagleBone Processor Board, and processing speed is increased by the GPU Stick by accelerating some operations.
The onboard software of the gadget uses the Discrete Fourier Transform (DFT) technique to evaluate the sensory data offline. This allows complex signals to be broken down into their individual frequency components, revealing underlying patterns and characteristics of how the oven operates. Additional communication options are provided to the device by the GSM modem and ESP01 WiFi Module. The WiFi Module enables connectivity with local networks, while the GSM Modem permits remote communication over cellular networks. This connectivity allows the device to communicate the processed data to other locations for further processing and viewing. The device offers several output possibilities based on the examined data.
Operators can monitor and display the DFT analysis results directly on the Addon HMI Display. Additionally, the device can transmit data to a cloud server via the internet. The cloud server provides operators with a personalized web dashboard where they may monitor and review the DFT analysis results. Through their accounts, operators may see up-to-date data on how well Ceramic Infrared Ovens are doing. These web dashboard's capabilities, which include trend analysis, data visualization tools, and alarms for anomalous behavior, may assist operators make informed decisions regarding oven maintenance and optimization.
BEST METHOD OF WORKING
1. The SCTC_ODADMote, which is outfitted with a BeagleBone Processor Board, GPU Stick, ESP01 Wifi Module, GSM Modem, Static ADC Port1, Static ADC Port2, Static ADC Port3, Static ADC Port4, Addon HMI Display, RTC Module, Indicator, and Power Supply, enables real-time monitoring and analysis of dynamic sensory data from ceramic infrared ovens in the automotive industry. This enables remote operator access to personalized online dashboards and onboard DFT analysis, enabling proactive maintenance and optimization.
2. The BeagleBone Processor Board, which is integrated into SCTC_ODADMote, provides the computational power for handling sensory input and executing complex algorithms. This makes it possible for the automotive industry to monitor Ceramic Infrared Ovens in real time and perform onboard DFT analysis.
3. To increase computational effectiveness and expedite certain computations, the integrated GPU Stick in SCTC_ODADMote is utilized. This enables speedier processing of sensory data and more in-depth examination of Ceramic Infrared Ovens in the Automotive Industry.
4. The ESP01 Wifi Module contained in SCTC_ODADMote is used to provide connectivity to local networks and facilitate the transmission of analyzed data from Ceramic Infrared Ovens in the Automotive Industry for real-time monitoring and analysis.
5. The SCTC_ODADMote's built-in GSM modem makes it possible to access information remotely via cellular networks, transferring sensory data analysis from ceramic infrared ovens in the automotive industry to outside sources for review and observation.
6. The Addon HMI Display, interfaced on SCTC_ODADMote, is used as a local interface for operators to examine real-time analytical findings of Ceramic Infrared Ovens in the Automotive Industry in order to enhance monitoring capabilities and expedite decision-making.
ADVANTAGES OF THE INVENTION
1. The SCTC_ODADMote enables real-time monitoring and analysis of dynamic sensory data from Ceramic Infrared Ovens in the Automotive Industry. It enables preventive maintenance and optimization by doing onboard DFT analysis and giving operators remote access to configurable web dashboards.
2. The GPU Stick speeds up some procedures, which improves processing efficiency. This advancement enables speedier interpretation of sensory data and more in-depth analysis of Ceramic Infrared Ovens in the Automotive Industry.
3. The ESP01 Wifi Module is used to establish local network access. This enables the transmission of processed data from Ceramic Infrared Ovens in the Automotive Industry, facilitating real-time monitoring and analysis.
4. Cellular network-based remote communication is made possible by the GSM modem. With the help of this capability, processed sensory data from Ceramic Infrared Ovens in the Automotive Industry may be monitored and analyzed remotely.
5. The Addon HMI Display, which serves as a local interface, allows operators to view the analysis findings from Ceramic Infrared Ovens in the Automotive Industry in real time. This feature enhances monitoring capabilities and speeds up decision-making.
, Claims:We Claim:
1. A 4-Channel Static Card device for Onboard DFT Analysis Based on Dynamic Sensory Data of Ceramic Infrared Ovens in the Automotive Industry, comprises an SCTC_ODADMote equipped with a BeagleBone Processor Board, GPU Stick, ESP01 WiFi Module, GSM Modem, Static ADC Ports (Static ADC Port1, Static ADC Port2, Static ADC Port3, Static ADC Port4), Addon HMI Display, RTC Module, Indicator, and Power Supply, enabling real-time monitoring, onboard DFT analysis, and IoT-based remote accessibility to optimize performance and maintenance of Ceramic Infrared Ovens.
2. The device, as claimed in Claim 1, wherein the BeagleBone Processor Board in the SCTC_ODADMote processes dynamic sensory data, executes complex algorithms, and facilitates onboard DFT analysis to monitor and optimize the performance of Ceramic Infrared Ovens in real time.
3. The device, as claimed in Claim 1, wherein the GPU Stick integrated into the SCTC_ODADMote accelerates computational tasks, enhancing the efficiency and speed of sensory data analysis for improved operational insights.
4. The device, as claimed in Claim 1, wherein the ESP01 WiFi Module in the SCTC_ODADMote establishes connectivity with local networks, enabling real-time transmission and monitoring of analyzed data from Ceramic Infrared Ovens through a personalized web dashboard.
5. The device, as claimed in Claim 1, wherein the GSM Modem in the SCTC_ODADMote enables cellular network connectivity, facilitating remote access and monitoring of sensory data and DFT analysis results from Ceramic Infrared Ovens.
6. The device, as claimed in Claim 1, wherein the Addon HMI Display interfaced with the SCTC_ODADMote provides a local operator interface to visualize real-time DFT analysis results, enhancing monitoring capabilities and expediting decision-making in the automotive industry.

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