3 AXIS VIBRATION ADDON SOLUTION WITH FFT ANALYSIS FOR HYDRAULIC AUTOMATIC BALE EJECTION WRAPPER MACHINE WITHIN INDUSTRIAL WRAPPING CHAMBER

Abstract

3 axis vibration addon system with fft analysis for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises TDHAB_EWMote (120), which is outfitted with a Tmega32 MCU Board (128), Ethernet Interfacing Module (121), MEMS 3 Axis Accelerometer (126), RTC Module (122), SD Card Module (125), TFT Display (127), LED Indicator (123), and Power Supply (124), this allows for proactive maintenance and optimizes overall operational efficiency this innovation uses the ATmega32 MCU Board, which is integrated into TDHAB_EWMote, as the central processing unit, it orchestrates the functionality of the system by controlling data flow, facilitating communication between components, and carrying out predefined algorithms for the real-time monitoring and analysis of three-axis vibrations in industrial wrapping chambers in Hydraulic Automatic Bale Ejection Wrapper Machines.

Specification

Description:FIELD OF THE INVENTION
This invention relates to 3 axis vibration addon solution with fft analysis for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber.
BACKGROUND OF THE INVENTION
This innovative solution serves as a vital tool for improving the effectiveness and reliability of Hydraulic Automatic Bale Ejection Wrapper Machines that are used in commercial wrapping rooms. The machine's activities enable the continuous monitoring and analysis of three-axis vibrations through the employment of modern sensors and data analysis technologies. The Fast Fourier Transform (FFT) analysis capability of the system provides thorough insights into vibration frequencies, allowing for the timely detection of anomalies and possible problems.
The lack of an effective and proactive monitoring system for Hydraulic Automatic Bale Ejection Wrapper Machines in industrial wrapping chambers presents a significant challenge that this innovation attempts to solve. The absence of complete methods to detect and analyze three-axis vibrations during operation is a common problem with conventional machines in this category, making it challenging to discover potential flaws and abnormalities that may affect their performance.
JP2023518646A: A continuous baler with moving parts having an open mode and a closed mode. In the closed mode, the movable part is coupled to the baling half-chamber and the tying half-chamber to form the baling and tying chambers respectively. In the open mode, the movable part is moved away from the baling half-chamber and the tying half-chamber to allow the bale formed in the baling chamber to move from the baling half-chamber to the tying half-chamber.
RESEARCH GAP: Vibration analysis with FFT with in industrial premises for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
ES2428270T3: A method of controlling a square bale stretch wrapper, wherein: - the bale length is determined by a bale length sensor; - the crop that remains to be baled before the end of a job is anticipated by the operator; and - depending on the forecast and the length of the bale in progress, a control system ensures that all bales completed after receipt of the forecast signal exceed a predetermined minimum length at the end of the job.
RESEARCH GAP: Vibration analysis with FFT with in industrial premises for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The TDHAB_EWMote invention combines cutting-edge sensors, data analytic methods, network connectivity, and intuitive user interfaces to provide a thorough and efficient monitoring system. It effortlessly integrates a number of parts to track and examine vibrations in an industrial wrapping chamber's hydraulic automatic bale ejection wrapper machine. The ATmega32 MCU Board, which acts as the central processing unit coordinating the functionality of the complete system, is at the center of it all. This MCU is in charge of controlling data flow, enabling inter-module communication, and carrying out vibration analysis methods that have been set. The MEMS 3 Axis Accelerometer, a crucial part, detects vibrations in three dimensions and provides real-time movement data for the machine. Fast Fourier Transform (FFT) analysis is used to process this data and provide a thorough breakdown of vibration frequencies. By employing FFT analysis, the system's capacity to recognize particular patterns and irregularities in the machine's functioning is improved, enabling the prompt identification of possible problems.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The TDHAB_EWMote invention combines cutting-edge sensors, data analytic methods, network connectivity, and intuitive user interfaces to provide a thorough and efficient monitoring system. It effortlessly integrates a number of parts to track and examine vibrations in an industrial wrapping chamber's hydraulic automatic bale ejection wrapper machine. The ATmega32 MCU Board, which acts as the central processing unit coordinating the functionality of the complete system, is at the center of it all. This MCU is in charge of controlling data flow, enabling inter-module communication, and carrying out vibration analysis methods that have been set. The MEMS 3 Axis Accelerometer, a crucial part, detects vibrations in three dimensions and provides real-time movement data for the machine. Fast Fourier Transform (FFT) analysis is used to process this data and provide a thorough breakdown of vibration frequencies. By employing FFT analysis, the system's capacity to recognize particular patterns and irregularities in the machine's functioning is improved, enabling the prompt identification of possible problems.
An intranet connection between the TDHAB_EWMote and the company's local server is made possible in large part by the Ethernet Interfacing Module. Real-time vibration data transfer from the machine to the server is made possible by this communication. An algorithm that has been specially created to evaluate incoming data and produce informative results is hosted on the local server. Subsequently, the FFT analysis, Trending data charts, and Critical alerts are conveyed to the TDHAB_EWMote. By displaying this data on the integrated TFT Display, operators are given a quick and easy way to see how well the machine is operating. Concurrently, the information can be accessed via a dedicated local online dashboard within the business premises. Operators can receive crucial alerts, examine FFT findings at predetermined intervals, and keep an eye on the machine's status by logging onto this dashboard using their accounts. The Hydraulic Automatic Bale Ejection Wrapper Machine's performance is enhanced by its intuitive interface, which enables operators to take proactive measures to solve possible problems and make well-informed judgments.
BEST METHOD OF WORKING
Real-time three-axis vibration analysis of Hydraulic Automatic Bale Ejection Wrapper Machines within industrial wrapping chambers is made possible by the TDHAB_EWMote, which is outfitted with a Tmega32 MCU Board, Ethernet Interfacing Module, MEMS 3 Axis Accelerometer, RTC Module, SD Card Module, TFT Display, LED Indicator, and Power Supply. This allows for proactive maintenance and optimizes overall operational efficiency.
This innovation uses the ATmega32 MCU Board, which is integrated into TDHAB_EWMote, as the central processing unit. It orchestrates the functionality of the system by controlling data flow, facilitating communication between components, and carrying out predefined algorithms for the real-time monitoring and analysis of three-axis vibrations in industrial wrapping chambers in Hydraulic Automatic Bale Ejection Wrapper Machines.
The Ethernet Interfacing Module, which is directly connected to the TDHAB_EWMote, serves as a vital link for the thorough monitoring and analysis of Hydraulic Automatic Bale Ejection Wrapper Machines inside industrial wrapping chambers by enabling seamless connectivity between the TDHAB_EWMote and the company's local server. This allows for the real-time transfer of three-axis vibration data.
The Fast Fourier Transform (FFT) analysis and precise monitoring of three-axis vibrations produced by Hydraulic Automatic Bale Ejection Wrapper Machines are made possible by the integrated MEMS 3 Axis Accelerometer in TDHAB_EWMote. This allows for the early detection of anomalies and potential problems.
To optimize the performance of hydraulic automatic bale ejection wrapper machines in industrial wrapping chambers, operators can make well-informed decisions by using the TFT Display, which is interfaced on TDHAB_EWMote. It gives operators a clear and instant visual representation of real-time three-axis vibration data, FFT analysis results, and critical alerts.
ADVANTAGES OF THE INVENTION
1. This innovation relies heavily on the TDHAB_EWMote, which serves as an enhanced monitoring device with advanced sensors and connection. It makes it possible to analyze the three-axis vibration in real-time of Hydraulic Automatic Bale Ejection Wrapper Machines in industrial wrapping chambers, which enhances overall operating efficiency and encourages proactive maintenance.
2. The Ethernet Interfacing Module makes it possible for the TDHAB_EWMote and the local server of the business to connect seamlessly. With the capacity to communicate three-axis vibration data in real-time, this feature creates an essential link for thorough monitoring and analysis of Hydraulic Automatic Bale Ejection Wrapper Machines in industrial wrapping chambers.
3. A key sensing element in this breakthrough is the MEMS 3 Axis Accelerometer. It provides accurate monitoring by capturing real-time data on the three-axis vibrations produced by Hydraulic Automatic Bale Ejection Wrapper Machines. Fast Fourier Transform (FFT) analysis is made possible by this capability, which makes it easier to identify anomalies and possible problems early on.
4. This innovation's TFT Display provides operators with an instantaneous and clear visual representation of the three-axis vibration data in real time, the findings of the FFT analysis, and crucial alerts. By improving situational awareness, this helps industrial wrapping chambers optimize the operation of Hydraulic Automatic Bale Ejection Wrapper Machines through educated decision-making.
, Claims:1. 3 axis vibration addon system with fft analysis for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises TDHAB_EWMote (120), which is outfitted with a Tmega32 MCU Board (128), Ethernet Interfacing Module (121), MEMS 3 Axis Accelerometer (126), RTC Module (122), SD Card Module (125), TFT Display (127), LED Indicator (123), and Power Supply (124), this allows for proactive maintenance and optimizes overall operational efficiency.
2. The system as claimed in claim 1, wherein this innovation uses the ATmega32 MCU Board, which is integrated into TDHAB_EWMote, as the central processing unit, it orchestrates the functionality of the system by controlling data flow, facilitating communication between components, and carrying out predefined algorithms for the real-time monitoring and analysis of three-axis vibrations in industrial wrapping chambers in Hydraulic Automatic Bale Ejection Wrapper Machines.
3. The system as claimed in claim 1, wherein the Ethernet Interfacing Module, which is directly connected to the TDHAB_EWMote, serves as a vital link for the thorough monitoring and analysis of Hydraulic Automatic Bale Ejection Wrapper Machines inside industrial wrapping chambers by enabling seamless connectivity between the TDHAB_EWMote and the company's local server, this allows for the real-time transfer of three-axis vibration data.
4. The system as claimed in claim 1, wherein the Fast Fourier Transform (FFT) analysis and precise monitoring of three-axis vibrations produced by Hydraulic Automatic Bale Ejection Wrapper Machines are made possible by the integrated MEMS 3 Axis Accelerometer in TDHAB_EWMote, this allows for the early detection of anomalies and potential problems.
5. The system as claimed in claim 1, wherein to optimize the performance of hydraulic automatic bale ejection wrapper machines in industrial wrapping chambers, operators can make well-informed decisions by using the TFT Display, which is interfaced on TDHAB_EWMote, it gives operators a clear and instant visual representation of real-time three-axis vibration data, FFT analysis results, and critical alerts.

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